SAPS制备WC-10Co-4Cr涂层替代电镀Cr层的摩擦学性能

Tribological properties of WC-10Co-4Cr coatings prepared by SAPS instead of electroplated Cr layers

  • 摘要:
    目的 对比研究超音速高能等离子喷涂技术(Supersonic atmospheric plasma spraying, SAPS)替代电镀Cr技术的摩擦学性能。
    方法 分别在高速钢(HSS)和钛合金(TC4)表面通过SAPS制备WC-10Co-4Cr涂层,通过电镀工艺制备Cr层。利用扫描电子显微镜、X射线衍射仪、显微硬度计、万能拉伸试验机、摩擦磨损试验机、三维白光干涉扫描轮廓仪,对涂层的表面形貌、表面成分、物相组成、显微硬度、摩擦磨损性能进行测试分析。
    结果 SAPS制备WC-10Co-4Cr涂层的结构致密,不存在类似电镀Cr层的微观裂纹,但有少量孔隙存在。WC-10Co-4Cr涂层显微硬度约为电镀Cr层的1.5倍,结合强度约为电镀Cr层的4倍;WC-10Co-4Cr涂层的摩擦系数明显小于电镀Cr层,磨损体积约为电镀Cr层的1/38。
    结论 SAPS制备WC-10Co-4Cr涂层摩擦学性能明显优于电镀Cr层。

     

    Abstract: Objective Tribological properties of supersonic atmospheric plasma spraying (SAPS) as an alternative to electroplating Cr technology are compared and studied. Methods WC-10Co-4Cr coatings are prepared on the surfaces of high-speed steel (HSS) and titanium alloy (TC4) by SAPS, and Cr layers are prepared by electroplating process. Surface morphology, surface composition, phase composition, microhardness, and friction and wear properties of the coatings and layers are tested and analyzed by scanning electron microscopy, X-ray diffractometer, microhardness tester, universal tensile testing machine, friction and wear testing machine, and three-dimensional white light interference scanning profilometer. Results WC-10Co-4Cr coatings prepared by SAPS have a dense structure, without microcracks similar to those of electroplated Cr layers, but with a small amount of pores. Microhardness of WC-10Co-4Cr coatings is about 1.5 times that of electroplated Cr layers, and bonding strength is about 4 times that of electroplated Cr layers. Friction coefficient of WC-10Co-4Cr coatings is significantly smaller than that of electroplated Cr layers, and wear volume is about 1/38 that of electroplated Cr layers. Conclusion Tribological properties of WC-10Co-4Cr coatings prepared by SAPS are significantly better than those of electroplated Cr layers.

     

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