L415M管道全自动焊接头组织与性能

Microstructure and properties of automatic welded joints for L415M pipeline

  • 摘要:
    目的 针对L415M管道高效全自动焊工艺开展研究。
    方法 采用钨极氩弧焊自动根焊,气保护实心焊丝自动焊填充焊、盖面焊工艺进行D508 mm×7.1 mm L415M管道全位置全自动焊接试验,焊接完成后对焊缝微观组织与力学性能开展试验。
    结果 结果表明,焊缝成形良好,根焊焊缝微观组织主要为针状铁素体(AF)+粒状贝氏体(GB),填充焊、盖面焊焊缝组织均为针状铁素体+先共析铁素体(PF)+粒状贝氏体。横向拉伸试验均断裂在母材,抗拉强度最高为576 MPa。焊接接头弯曲塑性变形能力较好。焊缝与熔合线区域具有较好的低温韧性。焊缝中心硬度高于其相邻的热影响区与母材,盖面焊焊道存在热影响区软化现象。
    结论 采用该研究设计的钨极氩弧焊自动根焊+气保护实心焊丝电弧焊自动填充焊、盖面焊工艺可以实现L415M D508 mm×7.1 mm管道高效全自动焊接。

     

    Abstract: Objective The aim was to study high-efficiency automatic welding process of L415M pipeline. Methods Automatic root welding of D508 mm×7.1 mm L415M pipeline was conducted by argon tungsten arc welding, filling and covering welding of gas protected solid wire automatic welding process. Microstructure and mechanical properties of weld were tested after welding. Results The results showed that weld was well formed, microstructure of root weld was mainly acicular ferrite (AF) + granular bainite (GB), and microstructure of filling and covering weld was acicular ferrite + proeutectiod ferrite (PF) + granular bainite. Transverse tensile test all broke in the base metal and the maximum tensile strength was 576 MPa. Bending plastic deformation ability of welded joints was good. Weld and fusion line had good low temperature toughness. Hardness of weld center was higher than that of its adjacent heat affected zone and base metal. Softening phenomenon of heat affected zone existed in the covering pass. Conclusion High efficiency automatic welding of L415M D508 mm×7.1 mm pipeline could be realized by automatic root welding of argon tungsten arc welding + gas protected solid wire automatic filling and covering welding process designed in this study.

     

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