核电厂关键部件局部干法水下激光修复工艺

Local dry underwater laser repair process of key components in nuclear power plant

  • 摘要:
    目的 以核电站漏点补板焊为研究对象,探究水下激光搭接工艺,实现核电站关键部位在役维修。
    方法 采用摆动激光热源形式,研究局部干法水下激光焊焊缝成形,优化焊接工艺参数,结合热循环曲线特征,分析焊接接头的显微组织。
    结果 结果表明,随着激光功率的增大,焊缝熔深、熔宽随之增大,根部不连续先减小后增大,同时深熔焊导致气孔产生。横向摆动激光能够增加激光束的作用范围,增加焊缝结合面积,抑制焊接气孔,改善焊缝成形质量。相比于陆上焊接,水下激光焊热循环峰值温度显著降低,冷却速度显著增大,导致水下激光焊焊缝组织铁素体含量高于陆上焊缝,铁素体主轴伸长,基本贯穿整个焊缝。
    结论 采用摆动激光热源进行304不锈钢搭接接头的水下焊接具有明显优势。

     

    Abstract: Objective Taking the leakage patch welding of nuclear power plant as the research object, underwater laser lap welding process was explored to realize in-service maintenance of key parts of nuclear power plant. Methods The form of oscillating laser heat source was used to study weld formation of local dry underwater laser welding, welding parameters were optimized, and microstructure of welded joints was analyzed by combining characteristics of thermal cycle curve. Results The results showed that with the increase of laser power, penetration and width of weld increased, and root discontinuity decreased first and then increased. At the same time, deep penetration welding led to pores. The transverse swing laser could increase the scope of laser beam, increase the bonding area of weld, inhibit welding pores and improve quality of weld formation. Compared with on-land welding, peak temperature of thermal cycle was significantly reduced and cooling rate was significantly increased in underwater laser welding, which led to higher ferrite content of underwater laser welded joints than that of on-land welded joints. Ferrite spindle was elongated, which basically ran through the whole weld. Conclusion Underwater welding of 304 stainless steel lap joints with oscillating laser heat source had obvious advantages.

     

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