厚壁构件窄间隙激光填丝焊接头组织与性能

Microstructure and properties of narrow gap laser wire filling welded joints of thick-walled components

  • 摘要:
    目的 旨在研究厚壁构件窄间隙激光填丝焊技术对焊接接头组织和性能的影响,为该技术在核电站主管道的应用提供参考。
    方法 采用窄间隙激光填丝焊的方法对尺寸为ϕ325 mm×30 mm的TP316L不锈钢管进行焊接,焊后观察并分析了接头不同区域的微观组织及晶粒尺寸与形态,并对焊接接头进行了一系列的室温拉伸、冲击、弯曲、硬度等力学性能试验。
    结果 试验结果表明,焊缝表面成形良好,无未熔合、气孔、裂纹等缺陷;表面层铁素体向奥氏体转变充分,焊缝中心微观组织由骨架状铁素体和柱状奥氏体组成;焊缝显微硬度呈现周期性变化,焊缝中心和热影响区之间的显微硬度值差别不是很明显,显微硬度最大值为211.8 HV;拉伸试样断裂位置基本位于远离焊缝的母材处,抗拉强度平均值达到692 MPa,断口存在大量的韧窝,表明塑性良好;焊接接头冲击吸收能量从底部到顶部逐渐增加,具有良好的韧性;试样弯曲180°未开裂,焊接接头的力学性能良好。
    结论 厚壁构件窄间隙激光填丝焊焊缝成形良好,无未熔合、气孔、裂纹等缺陷,且焊接接头力学性能良好。

     

    Abstract: Objective This study aims to investigate influence of narrow gap laser wire filling welding technology for thick-walled components on microstructure and properties of welded joints, providing a reference for the application of this technology in the main pipelines of nuclear power plants. Methods Narrow gap laser wire filling welding method was used to weld TP316L stainless steel pipes with dimensions of ϕ325 mm×30 mm. After welding, microstructure and grain size and morphology of different regions of welded joints were observed and analyzed. A series of mechanical property tests such as room-temperature tensile, impact, bending and hardness were carried out on welded joints. Results The test results show that weld surface has a good formation, without defects such as lack of fusion, pores and cracks. Transformation from ferrite to austenite in the surface layer is sufficient. Microstructure at the weld center consists of skeletal ferrite and columnar austenite. Microhardness of the weld shows periodic changes. The difference of microhardness values between weld center and heat-affected zone is not very obvious, and the maximum hardness is 211.8 HV. Fracture position of tensile specimen is basically in the base metal away from the weld. The average tensile strength reaches 692 MPa. The presence of a large number of dimples on the fracture surface indicates good plasticity. Impact absorbed energy of welded joints gradually increases from the bottom to the top, showing good toughness. The specimen does not crack when bent by 180°, indicating that the mechanical properties of welded joints are good. Conclusion Narrow gap laser wire filling welding of thick-walled components has a good weld formation, without defects such as lack of fusion, pores, and cracks, and welded joints have good mechanical properties.

     

/

返回文章
返回