基于深度回归网络的工艺管道多层多道焊跟踪方法

A deep regression network based tracking method for multi-layer and multi-pass welding of process pipelines

  • 摘要:
    目的 针对实时焊接过程中采集到的焊缝图像易受干扰的问题,该研究对工艺管道多层多道焊缝跟踪技术,提出一种新的焊缝跟踪方法,以提高跟踪精度和鲁棒性。
    方法 提出了一种基于深度回归网络的焊缝跟踪方法。该方法结合视觉传感器标定技术,实现焊缝跟踪和控制。其核心在于利用卷积神经网络各层的特征,通过特征相似度匹配来确定焊缝的特征点,并利用焊缝检测网络对目标滤波器进行周期性初始化。
    结果 试验结果表明,在面对强干扰情况下,该算法的焊缝跟踪精度可达到0.4 mm,优于其他对比算法。该方法尤其适用于对接管道的多层多道焊缝跟踪。
    结论 提出的基于深度回归网络的方法有效解决了实时焊缝图像采集中的干扰问题。通过提高跟踪精度和鲁棒性,特别是在强干扰条件下仍能达到0.4 mm的高精度,为工艺管道的多层多道焊缝跟踪提供了一种有效的解决方案。

     

    Abstract: Objective In order to solve the problem that the weld images collected in the real-time welding process are easily disturbed, a new weld seam tracking method is proposed to improve the tracking accuracy and robustness for the multi-layer and multi-pass weld seam tracking technology of process pipelines. Methods In this paper, a weld seam tracking method based on deep regression network was proposed. This method combines visual sensor calibration technology to realize weld seam tracking and control. The core is to use the features of each layer of the convolutional neural network to determine the feature points of the weld through feature similarity matching, and use the weld detection network to periodically initialize the target filter. Results The experimental results show that in the face of strong interference, the weld seam tracking accuracy of the proposed algorithm can reach 0.4 mm, which is better than other comparison algorithms. This method is especially suitable for multi-layer and multi-pass weld seam tracing of butt pipes. Conclusion The proposed method based on deep regression network effectively solves the interference problem in real-time weld image acquisition. By improving the tracking accuracy and robustness, especially the high accuracy of 0.4 mm under strong interference conditions, it provides an effective solution for multi-layer and multi-pass weld seam tracking of process pipelines.

     

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