钢/铝爆炸焊焊接接头疲劳分析

Fatigue analysis of steel/aluminum explosive welded joints

  • 摘要:
    目的 在船舶与海洋工程领域,为达到节能减排的目的,提高工程结构的耐久性、降低结构的重量以及生产和运营成本,需要使用到异种材料。以钢/铝型为代表的爆炸焊接过渡接头是船舶工业中应用最多的一种,常采用铝合金作为上层建筑材料,钢材作为主船体材料。
    方法 利用Patran软件建立了三维非线性有限元模型,对焊接接头试件进行数值模拟,为研究钢/铝过渡接头的疲劳性能进行疲劳拉伸试验,基于名义应力法和热点应力法得到钢/铝过渡接头的名义应力S-N曲线和热点应力S-N曲线,并与规范给出的抗疲劳曲线进行比较。
    结果 基于名义应力法,规范推荐的铝合金T形焊接接头的寿命比实际焊接接头试样的寿命偏小;基于热点应力法,规范推荐的铝质十字形焊接接头在热点应力超过76.80 MPa时寿命比实际焊接接头试样的寿命偏大,在热点应力低于76.80 MPa时,寿命比实际焊接接头试样的寿命偏短。
    结论 因此,过渡接头对焊接接头试样的疲劳寿命有一定影响。运用断裂力学方法得到裂纹扩展速率,主要根据材料结构和裂纹的几何尺寸、外载荷的形式和大小,计算出裂纹的应力强度因子,基于Paris公式,得到裂纹扩展模型,用于指导焊接接头试样中过渡接头界面裂纹扩展分析。

     

    Abstract: Objective In the field of shipbuilding and marine engineering, to achieve the goal of energy conservation and emission reduction, improve the durability of engineering structures, reduce the weight of structures, and lower production and operation costs, the use of dissimilar materials is necessary. The explosive welded transition joint represented by steel/aluminum type is the most widely used in the shipbuilding industry, with aluminum alloy often used as the upper building material and steel as the main hull material. Methods A three-dimensional nonlinear finite element model is established using Patran software to numerically simulate the welded joint specimen. Fatigue tensile tests were conducted to study the fatigue performance of steel/aluminum transition joints. The nominal stress S-N curve and hot spot stress S-N curve of the steel/aluminum transition joint were obtained based on the nominal stress method and hot spot stress method, and compared with the fatigue resistance curves given in the specifications. Results For the nominal stress method, the life of the T-shaped welded joint of aluminum alloy recommended by the specifications is smaller than that of the actual welded joint specimen. For the hot spot stress method, when the hot spot stress of the cross-shaped welded joint of aluminum is greater than 76.80 MPa, the life recommended by the specifications is larger than that of the actual welded joint specimen. And when the hot spot stress is less than 76.80 MPa, the life recommended by the specifications is smaller than that of the actual welded joint specimen. Conclusion Therefore, the transition joint has a certain influence on the fatigue life of the welded joint specimen. The crack growth rate is obtained by using fracture mechanics methods, mainly based on the material structure, geometric dimensions of the crack, form and magnitude of the external load, to calculate the stress intensity factor of the crack. Based on the Paris formula, the crack growth model is obtained to guide the analysis of crack growth at the transition joint interface in the welded joint specimen.

     

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