254SMO超级奥氏体不锈钢焊接接头点蚀机理

Pitting corrosion mechanism of welded joints of 254SMO super austenitic stainless steel

  • 摘要:
    目的 旨在研究254SMO超级奥氏体不锈钢焊接接头的耐点蚀性能及机理。
    方法 使用直径ϕ1.2 mm的ERNiCrMo-3实心焊丝进行254SMO超级奥氏体不锈钢板MIG焊接,评价焊接接头的耐点蚀性能,并采用光学显微镜、扫描电子显微镜(SEM)、能谱仪(EDS)、电子背散射衍射(EBSD)及电子探针(EPMA)等方法分析焊接接头组织及腐蚀机理。
    结果 结果表明,254SMO焊接接头的耐点蚀性能严重劣于母材。254SMO超级奥氏体不锈钢MIG焊缝中存在50 μm左右的未混合区。未混合区的成分与母材相同,但经历了熔化和重新凝固,Mo元素偏析严重,含量最低为4%,远低于母材的6%,导致未混合区的耐点蚀性能显著下降。
    结论 254SMO焊接接头的未混合区先于母材和焊缝发生点蚀,形成腐蚀沟。

     

    Abstract: Objective The aim is to study pitting corrosion resistance and mechanism of welded joints of 254SMO super austenitic stainless steel. Methods ERNiCrMo-3 solid welding wire with a diameter of ϕ1.2 mm was used for MIG welding of 254SMO super austenitic stainless steel plates. Pitting corrosion resistance of welded joints was evaluated, and optical microscopy, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), electron backscattered diffraction (EBSD), electron probe microanalysis (EPMA) and other methods were employed to analyze microstructure and corrosion mechanism of welded joints. Results The results show that pitting corrosion resistance of 254SMO welded joints is significantly inferior to that of base metal. An unmixed zone (UMZ) with a thickness of approximately 50 μm exists in MIG weld of 254SMO super austenitic stainless steel. Although chemical composition of UMZ is identical to that of base metal, it undergoes melting and resolidification, leading to severe segregation of Mo element. The minimum Mo content in UMZ is 4%, far lower than 6% in base metal, which significantly degrades pitting corrosion resistance of UMZ. Conclusion UMZ of 254SMO welded joints undergoes pitting corrosion prior to base metal and weld metal, forming corrosion grooves.

     

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