纯镍/321不锈钢电子束焊接头组织与性能

Microstructure and mechanical properties of electron beam welded joints of pure nickel/321 stainless steel

  • 摘要:
    目的 实现N4纯镍和321不锈钢(321SS)之间的有效连接是解决液压火箭推力室结构问题的重要手段之一。
    方法 对N4纯镍和321不锈钢(321SS)进行了电子束焊焊接工艺试验,借助金相显微镜、扫描电镜和X射线衍射仪分析了接头典型组织及相组成,并对接头显微硬度分布和拉伸性能进行了测试。
    结果 N4/321SS电子束焊接头成形良好,由于2种母材之间巨大的热导率差异,导致接头产生未熔合。接头焊缝主要为胞状枝晶和胞状晶构成的凝固亚结构,而凝固模式为全奥氏体凝固。N4纯镍侧靠近熔合线的热影响区晶粒显著粗化,而远离熔合线的热影响区由于再结晶而形成细小晶粒。N4/321SS接头焊缝显微硬度介于2种母材之间,而纯镍侧热影响区显微硬度最低。N4/321SS接头断裂于纯镍侧热影响区,接头抗拉强度达到纯镍母材的96.5%,且断口为韧性断裂模式。
    结论 N4/321SS电子束焊焊接性良好,焊缝组织为全奥氏体结构。

     

    Abstract: Objective Effective connection between N4 pure nickel and 321 stainless steel (321SS) is one of the important means to solve structural problems of hydraulic rocket thrust chamber. Methods Electron beam welding process of N4 pure nickel and 321 stainless steel (321SS) is tested. Typical microstructure and phase composition of welded joints are analyzed by means of metallographic microscope, scanning electron microscope and X-ray diffractometer, and microhardness distribution and tensile properties of welded joints are tested. Results N4/321SS electron beam welded joints are well formed. Due to the huge thermal conductivity difference between the two base metals, welded joints are not fused. Weld zone of welded joints is mainly solidification substructure which is composed of cellular dendrites and cellular crystals, and solidification mode is all austenitic solidification. Grains in heat affected zone near fusion line on the N4 pure nickel side are significantly coarsened, while fine grains are formed in heat affected zone far away from fusion line due to recrystallization. Microhardness of weld zone of N4/321SS welded joints is between the two base metals, and microhardness of heat affected zone on the pure nickel side is the lowest. N4/321SS welded joints are fractured in heat affected zone on the pure nickel side. Tensile strength of welded joints reach 96.5% that of pure nickel base metal, and fracture mode is ductile. Conclusion Weldability of electron beam welding of N4/321SS is good and weld microstructure is full austenite.

     

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