焊接热输入对B780CF钢焊接接头疲劳裂纹扩展的影响

Effect of welding heat input on fatigue crack propagation of welded joint of B780CF steel

  • 摘要:
    目的 焊接热输入是影响焊接热循环的重要因素,疲劳断裂是焊接结构的主要失效形式之一,疲劳裂纹扩展速率(da/dN)是表征裂纹扩展快慢的特征参量。运用直观分析法和统计分析法研究分析不同焊接热输入对B780CF钢焊接接头疲劳裂纹扩展的影响。
    方法 采用埋弧自动焊,在4种焊接热输入下对B780CF钢进行焊接,对焊缝区进行金相试验分析焊接接头的组织,并进行多试样疲劳裂纹扩展试验,采用七点递增多项式计算疲劳裂纹扩展速率da/dN,计算应力强度因子范围ΔK,并采用最小二乘法拟合得到基于Paris 公式的疲劳裂纹扩展速率方程中的参数。
    结果 直观分析和统计分析结果表明,焊接热输入对B780CF钢疲劳裂纹扩展的影响显著,热输入越大,疲劳裂纹扩展速率越大;对金相试验及疲劳裂纹扩展试验结果分析发现,疲劳裂纹扩展与焊缝区组织有关,焊接热输入越大,焊缝区组织晶粒越大,疲劳裂纹扩展越快。
    结论 焊接时应避免过大的焊接热输入以保证延长焊接结构的寿命,在焊接时建议采取中等热输入。

     

    Abstract: Objective Welding heat input is an important factor affecting welding thermal cycle, fatigue fracture is one of the main failure forms of welding structure, fatigue crack growth rate (da/dN) is the characteristic parameter to characterize the speed of crack growth. The influence of different welding heat input on fatigue crack growth of B780CF steel welded joints was studied and analyzed by intuitive analysis method and statistical analysis method. Methods Submerged arc automatic welding was used to weld B780CF steel under four welding heat inputs, metallographic tests were carried out weld zone to analyze microstructure of welded joints, and multi-sample fatigue crack growth experiments were carried out, fatigue crack growth rate da/dN was calculated by seven-point increment term, stress intensity factor range ΔK was calculated, and the parameters in the fatigue crack growth rate equation based on Paris’ formula were obtained by least squares fitting. Results The results of visual analysis and statistical analysis show that the welding heat input has a significant effect on the fatigue crack growth of B780CF steel, and the greater the heat input, the greater the fatigue crack growth rate. The analysis of the results of metallographic test and fatigue crack growth test shows that fatigue crack growth is related to microstructure of weld zone, and the larger the welding heat input, the larger the grain of microstructure of weld zone, and the faster the fatigue crack propagation. Conclusion Excessive welding heat input should be avoided during welding to ensure the life of the welded structure, it is recommended to take a medium heat input when welding.

     

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