表面预处理及热处理对单晶/粉末高温合金真空局部感应加热扩散焊接头的影响

Effects of surface pretreatment and heat treatment on vacuum localized induction heating diffusion welded joints of single crystal/powder superalloys

  • 摘要:
    目的 旨在实现单晶/粉末高温合金异种材料的高质量焊接。
    方法 采用力学性能测试、扫描电镜和能谱分析等方法,研究了FGH96与DD6材料表面进行预处理对单晶/粉末高温合金异种材料真空局部感应加热扩散焊接头性能的影响,以及对基体组织的影响;研究了兼容热处理对接头性能的影响。
    结果 采用真空局部感应加热扩散焊及镀镍结合工艺实现了单晶/粉末高温合金异种材料的扩散焊。真空局部感应加热扩散焊保温时间相对较短,镀镍层未完全扩散到基体中,对接头性能有不利影响;采用激光清洗的接头760 ℃高温拉伸性能高且持久性能好,但存在不稳定性;采用真空局部感应加热扩散焊的DD6单晶材料近缝区未发生再结晶;兼容热处理工艺对接头性能基本无影响。
    结论 采用真空局部感应加热扩散焊接头的焊缝及近缝区表明,焊接热循环对母材组织影响区域很小,未造成单晶DD6的再结晶;扩散焊接头经过760 ℃/8 h的焊后热处理之后,室温拉伸性能、760 ℃高温拉伸性能和750 ℃持久性能稳定,达到了焊缝的性能要求。

     

    Abstract: Objective The aim is to achieve high-quality welding of dissimilar materials between single crystal/powder superalloys. Methods Effects of surface pretreatment of FGH96 and DD6 material on performance of vacuum localized induction heating diffusion welded joints of single crystal/powder superalloys were investigated through mechanical property testing, scanning electron microscopy, and energy-dispersive spectroscopy, as well as on microstructure of base metal. Influence of compatible heat treatment on performance of joints were also examined. Results Diffusion welding of single crystal and powder superalloys was successfully achieved by vacuum localized induction heating diffusion welding combined with a nickel plating process. Due to the relatively short holding time in vacuum localized induction heating diffusion welding, nickel plating layer did not fully diffuse into base metal, adversely affecting performance of joints. Laser-cleaned joints exhibited high tensile strength at 760 ℃ and excellent creep rupture property but showed some instability. The applied vacuum localized induction heating diffusion welding did not induce recrystallization in the near-weld zone of DD6 single-crystal material. The compatible heat treatment process had minimal impact on performance of joints. Conclusion The weld and near-weld zone of diffusion-welded joints produced by vacuum localized induction heating diffusion welding demonstrates that welding thermal cycle has a very limited effect on microstructure of base metal, and no recrystallization occurs in single crystal DD6. After post-weld heat treatment at 760 ℃ for 8 h, diffusion-welded joints exhibits stable room-temperature tensile strength, high-temperature tensile strength at 760 ℃ and creep rupture property at 750 ℃, meeting performance requirements of weld.

     

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