基于低相干原理的激光−MIG焊接熔透同轴在线检测研究

Investigation on weld penetration state detection of laser-MIG hybrid welding based on low-coherence interferometer

  • 摘要:
    目的 焊缝的熔透性对于激光−MIG复合焊接质量至关重要,随着其应用于更多的复杂结构件的连接,构件的结构特殊性导致无法通过外观判断焊缝的熔透性,需要开发有效的焊缝熔透检测技术以实现激光−MIG复合焊接质量的在线监测。
    方法 文中针对激光−MIG复合焊接的复杂焊接工况,基于低相干光原理研发同轴耦合的激光焊接熔深检测系统,通过探测光获取熔池匙孔内部的深度信息,结合滤波算法去噪及拟合实时获取焊缝的熔深曲线,判断熔透状态。
    结果 试验结果表明检测系统可准确识别焊缝熔透状态,熔深探测误差不超过2%。
    结论 通过激光焊接熔透同轴在线检测系统的建立,实现激光−MIG焊接焊缝质量的实时监测。

     

    Abstract: Objective The penetration state of weld is vital for laser-MIG hybrid welding quality. In conjunction with laser-MIG hybrid welding more widely applying in complex structure, the penetration state of weld is unable to determine due to structure’s complexity. Therefore, development of a weld penetration state detection technology is crucial to realize the real-time monitoring of laser-MIG hybrid welding quality. Methods In this paper, a coaxial coupling laser welding penetration detection system based on low-coherence interferometer is developed, aiming at the complex welding conditions of laser-MIG hybrid welding. The depth information of keyhole inside the weld pool is acquired by probe laser. Combined with the filtering algorithm, the real-time weld penetration curve is obtained and the weld penetration state is judged. Results The results show that detection system identifies the weld penetration state accurately. The penetration depth detection error is not more than 2%. Conclusion Through the coaxial coupling laser welding penetration detection system, the real-time monitoring of laser-MIG hybrid welding quality is realized.

     

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