基于TMS320F2812与伺服系统实现的焊接推拉送丝系统

Push-pull wire feeding system of welding based on TMS320F2812 and servo system

  • 摘要:
    目的 在CO2气体保护焊的短路阶段末期回抽焊丝可以减小飞溅的产生,为在CO2气体保护焊较高频率的短路过渡情况下实现焊丝的送进与回抽过程,使用数字信号处理器TMS320F2812和低惯量伺服电机系统搭建了一套可以实现推拉送丝过程的送丝系统。
    方法 基于正弦函数的周期性特点设计了伺服电机在送进和回抽焊丝过程中转速变化的曲线,并根据焊丝每周期实际送进距离、短路过渡频率与焊丝熔化速率之间的关系以及数学分析进一步优化和完善了电机转速曲线的设计。
    结果 基于伺服电机位置控制模式下“脉冲+符号”控制方法,通过改变脉冲信号频率控制电机按设计的转速曲线运动来实现推拉送丝过程。实际的送丝系统可能出现机械谐振现象,可以通过调节转速曲线的计算参数来避免。
    结论 通过该套推拉送丝系统可以实现最大75 Hz频率的稳定推拉送丝过程。

     

    Abstract: Objective At the end of short circuit transition stage of CO2 arc welding, pulling back welding wire could reduce the generation of spatter. To achieve the wire feeding and pulling process under the high-frequency short circuit transition of CO2 arc welding, a wire feeding system that could achieve the push pull wire feeding process was built with a digital signal processor TMS320F2812 and a low inertia servo motor system. Methods Based on periodic characteristics of sine function, a curve of speed change of servo motor during the process of feeding and pulling back welding wire was designed. And based on the relationship between actual feeding distance of welding wire per cycle, short circuit transition frequency and melting rate of welding wire, as well as mathematical analysis, the design of motor speed curve was further optimized and improved. Results Based on “pulse + signal” control method in servo motor position control mode, push-pull wire feeding process is achieved by changing pulse signal frequency to control motor to move according to the designed speed curve. The actual wire feeding system may experience mechanical resonance, which can be avoided by adjusting calculation parameters of speed curve. Conclusion This push-pull wire feeding system can achieve a stable push-pull wire feeding process with a maximum frequency of 75 Hz.

     

/

返回文章
返回