管道双丝自动焊立焊和仰焊工艺参数

Vertical and overhead welding parameters in double wire automatic welding of pipeline

  • 摘要:
    目的 旨在优化双丝熔化极气体保护焊在管道全位置焊接时立焊和仰焊位置的焊接工艺参数,提高立焊和仰焊时的焊接稳定性和质量。
    方法 该文采用正交试验的方法,以焊接过程中采集计算的焊接热输入的变异系数为指标,对涉及影响双丝自动焊立焊和仰焊时焊接稳定性的工艺参数(焊丝伸出长度、送丝速度、焊接速度、电压修正和脉冲修正)进行了研究。
    结果 结果表明,双丝自动焊立焊和仰焊的最优工艺参数如下,在立焊中,焊丝伸出长度为13 mm,送丝速度为14 m/min,焊接速度为800 mm/min,电压修正为−1.5,脉冲修正为−1;在仰焊中,焊丝伸出长度为11 mm,送丝速度为12 m/min,焊接速度600 mm/min,电压修正为−2.5,脉冲修正为−1。
    结论 该研究确定的焊接工艺参数有效保障了双丝自动焊立焊和仰焊的焊接稳定性,为该技术在的应用和推广提供了重要的数据依据。

     

    Abstract: Objective This study aims to optimize welding parameters of double wire automatic welding technology for vertical and overhead welding positions in all-position welding of pipeline, so as to improve welding stability and quality in vertical and overhead welding. Methods An orthogonal test method was employed, using variation coefficient of welding heat input collected and calculated during welding as an indicator of welding stability. The main welding parameters affecting welding stability in vertical and overhead welding positions, including wire extension, wire feeding speed, welding speed, voltage correction and pulse correction, were systematically analyzed. Results The results show that the optimal vertical and overhead welding parameters in double wire automatic welding are as follows. In vertical welding process, wire extension is 13 mm, wire feeding speed is 14 m/min, welding speed is 800 mm/min, voltage correction is −1.5 and pulse correction is −1. In overhead welding process, wire extension is 11 mm, wire feeding speed is 12 m/min, welding speed is 600 mm/min, voltage correction is −2.5 and pulse correction is −1. Conclusion The optimal welding parameters determined by this study effectively ensure welding stability of vertical and overhead welding in double wire automatic welding technology, providing important data support for the application and promotion of this technology in pipeline engineering.

     

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