箱体焊接装配自动化工装设计与应用验证

Design and application validation of automated tooling for box welding assembly

  • 摘要:
    目的 针对国内箱体焊接装配效率低、质量一致性保证困难等难题,分析了现有焊接装配工装与工艺存在的问题,提出了焊接装配自动化工装的功能需求。
    方法 结合产品结构特点,设计自动化工装的产品定位与固定、维形、旋转传动等关键机构,并分析自动化工装总体结构与驱动控制系统设计思路。
    结果 完成了焊接装配自动化工装制造和关键参数测量,并通过多发产品焊接装配试验。
    结论 试验与实际应用证明,该自动化工装及其关键机构有效解决了箱体焊接装配所遇难题。

     

    Abstract: Objective In response to the challenges of low efficiency and difficulty in ensuring quality consistency in domestic box welding and assembly, this study analyzes existing problems in welding assembly tooling and processes, and proposes functional requirements for automated welding assembly tooling. Methods Based on the structural characteristics of the product, key mechanisms of the automated tooling—including product positioning and fixation, contour-forming, and rotary transmission, were designed. The overall structure and the design approach for the drive control system were also analyzed. Results The manufacturing of the automated welding assembly tooling was completed, and key parameters were measured. The tooling was validated through multiple product welding assembly tests. Conclusion Experiments and practical applications demonstrate that the automated tooling and its key mechanisms effectively address the challenges encountered in box welding and assembly.

     

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