双丝单弧焊的电弧稳定性及焊缝成形

Arc stability and weld forming of twin-wire single-arc welding

  • 摘要:
    目的 为了进一步提高管道焊接效率和焊接质量,使双丝单弧焊接技术有望在管道全位置焊接中得到应用。
    方法 采用控制变量法,以热输入变异系数及焊缝成形系数为指标,研究不同焊接工艺参数对双丝单弧焊的电弧稳定性及焊缝成形影响。
    结果 试验得到了双丝单弧焊的稳定工艺参数区间,即双丝间距0 mm、焊丝伸出长度11~19 mm、送丝速度10~14 m/min、电压修正−3~−1、脉冲修正−4~0;明确了不同焊接工艺参数变化对焊缝成形的影响趋势,熔滴过渡形式为一脉一滴的射滴过渡。
    结论 以焊接热输入变异系数为指标的评价方法是确定焊接工艺参数较为合理有效的手段。

     

    Abstract: Objective In order to further improve welding efficiency and welding quality of pipeline, twin-wire single-arc gas shielded welding technology is expected to be applied in pipeline welding. Methods In the test process, control variable method was used to carry out twin-wire single-arc gas shielded welding test, and variation coefficient of welding heat input and weld formation coefficient were used as indexes to study influence of welding parameters on arc stability and weld formation of twin-wire single-arc gas shielded welding technology. Results The stable welding parameter range of twin-wire single-arc gas shielded welding was obtained through the test, and test results were as follows, wire spacing of 0 mm, wire extension of 11~19 mm, wire feeding speed of 10~14 m/min, voltage correction of −3~−1 and pulse correction of −4~0. The test results obtained the effect of different welding parameters on weld formation, and molten drop transfer form was projected transfer with a drop per pulse. Conclusion The evaluation method using variation coefficient of welding heat input as an indicator is a rational and effective method of determining welding parameters.

     

/

返回文章
返回