电弧熔覆与真空烧结制备Mo2FeB2基金属陶瓷的比较

Comparison of Mo2FeB2-based cermets prepared by arc cladding and vacuum sintering

  • 摘要:
    目的 旨在比较研究电弧熔覆与真空烧结技术制备的Mo2FeB2基金属陶瓷微观结构和性能。
    方法 以工业钼粉、硼铁粉、镍粉、铬粉和羰基铁粉为主要原料制备了成分为42%Mo+28%FeB+5%Cr+3%Ni+余量Fe的合金粉块,用TIG电弧熔覆合金粉块,制备出Mo2FeB2金属陶瓷熔覆层(WM-Mo2FeB2),通过真空烧结方法烧结合金粉块,制备出Mo2FeB2金属陶瓷(VM-Mo2FeB2)。对WM-Mo2FeB2和VM-Mo2FeB2的微观结构和性能进行了对比研究。
    结果 结果表明,VM-Mo2FeB2由Mo2FeB2和γ-CrFeNi组成;WM-Mo2FeB2由Mo2FeB2,NiCrFe,MoCrFe和Cr2B3组成。WM-Mo2FeB2的硬质相面积分数和硬度低于VM-Mo2FeB2的,但VM-Mo2FeB2的显微组织中存在明显的孔隙,影响其性能。WM-Mo2FeB2无明显的孔隙,组织致密,与基体具有良好的冶金结合,耐磨性能优于VM-Mo2FeB2
    结论 在Q235基体上采用合金粉块和TIG电弧熔覆冶金方法制备Mo2FeB2熔覆层是可行的,且操作简单,应用灵活。该方法克服了真空烧结只适用于普通圆柱体和长方体等小而规则的工件,难以适用于大曲面和大尺寸工件的弊端。

     

    Abstract: Objective Comparison on microstructure and properties of Mo2FeB2-Based cermets prepared by arc cladding and vacuum vintering were studied. Methods 42%Mo+28%FeB+5%Cr+3%Ni+ balance Fe alloy powder blocks were prepared from industrial Mo powders, FeB powders, Ni powders, Cr powders and carbonyl Fe powders. Metal-ceramic cladding layer (WM-Mo2FeB2) was prepared by TIG arc cladding, and metal-ceramic (VM-Mo2FeB2) was prepared by vacuum sintering. Microstructure and properties of WM-Mo2FeB2 and VM- Mo2FeB2 were studied comparatively. Results The results show that VM-Mo2FeB2 is composed of Mo2FeB2 and γ-CrFeNi. WM-Mo2FeB2 is composed of Mo2FeB2, NiCrFe, MoCrFe and Cr2B3. Area fraction of hard phase in WM-Mo2FeB2 is lower than that of VM-Mo2FeB2, and its hardness is also slightly lower than that of VM-Mo2FeB2, but there are obvious pores in microstructure of VM-Mo2FeB2, which affects its properties. WM-Mo2FeB2 has no obvious pores and the microstructure is compact. It has good metallurgical bonding with base material and wear resistance is better than that of VM-Mo2FeB2. Conclusion The metallurgical method of TIG arc cladding with alloy powder blocks to deposit Mo2FeB2 cermet cladding on Q235 base material is feasible, operationally straightforward, and adaptable for diverse applications. This approach overcomes the limitations of vacuum sintering, which is only suitable for small, regular-shaped components like cylinders and cuboids, and struggles to accommodate large curved surfaces and oversized workpieces.

     

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