基于ANSYS的复杂路径焊接温度场数值模拟方法

Numerical simulation method of welding temperature fields under complex paths based on ANSYS

  • 摘要:
    目的 该研究旨在基于ANSYS实现任意复杂焊接路径下焊接温度场的数值仿真。
    方法 在三维空间曲线焊缝上,使用双椭球热源模型施加焊接温度载荷,使用生死单元技术模拟焊缝金属填充。以焊枪向量和热源轨迹切线方向向量作为参考计算热源姿态。将热源的局部坐标系转换为四元数表示来描述其空间姿态,从而实现三维旋转操作和载荷步的平滑插值。此外,提出了一种焊缝分割−排序算法,切分空间曲线焊缝,再对焊缝分段上的单元进行排序,从而确定焊接过程中的单元激活顺序。
    结果 该方法实现了复杂路径焊接温度场分析的热源加载、单元生死控制及分析过程的自动化。
    结论 该方法降低了复杂路径焊接温度场数值模拟的实现难度,相关算法能为开发自动化的焊接数值模拟程序提供参考。

     

    Abstract: Objective This study aims to realize numerical simulation of welding temperature fields under arbitrary complex welding paths based on ANSYS. Methods A double-ellipsoidal heat source model was applied along a three-dimensional curved weld seam to impose welding thermal load, while element birth and death technique was employed to simulate filler metal deposition. The orientation of heat source was determined with both welding gun vector and tangent vector of heat source trajectory. The local coordinate system of heat source was converted into a quaternion representation to describe its spatial attitude, enabling 3D rotation operations and smooth interpolation between load steps. Furthermore, a weld segmentation-sorting algorithm was proposed to subdivide spatial curve weld seam and sequentially sort elements within each segment, thereby determining unit activation order during welding. Results The proposed method achieves automated heat source loading, element activation control, and automation of analysis process for complex path welding temperature field analysis. Conclusion This approach significantly reduces difficulty of implementing numerical simulations of welding temperature fields with complex paths, and the related algorithms provide valuable references for the development of automated welding simulation programs.

     

/

返回文章
返回