激光毛化对Al-CFRTP激光连接接头力学性能的影响

Effect of laser texturing on mechanical properties of Al-CFRTP laser bonded joints

  • 摘要:
    目的 旨在探讨激光毛化工艺参数对铝合金表面微织构形貌的影响,并研究其对铝合金(Al)−碳纤维增强热塑性复合材料(CFRTP)激光连接接头力学性能的调控作用。
    方法 通过激光毛化技术在6061-T6铝合金表面预制网格状微织构,结合激光连接工艺制备Al-CFRTP搭接接头;系统分析激光毛化功率、毛化速度及毛化次数对微织构形貌的影响规律,并通过拉伸剪切试验和断口形貌观察,揭示织构参数与接头性能的关联机制。
    结果 激光毛化功率为50 W、毛化速度2 000 mm/s时,铝合金表面可形成均匀微织构;当织构间距为0.2 mm、深度为83.6 μm时,接头拉伸剪切力达到最大值5 307.6 N,较未处理接头提升129%。界面结合主要依赖机械嵌合作用,断裂形式包括CFRTP脱出、剪切断裂及亚表层撕裂。
    结论 激光毛化通过增加界面接触面积和机械嵌合作用显著提升接头强度,但过大的织构深度和间距会导致填充不足或接触面积下降,需优化参数以实现最佳性能。

     

    Abstract: Objective The aim is to investigate effects of laser texturing process parameters on micro-texture morphology of aluminum alloy surfaces and to explore their role in regulating mechanical performance of laser bonded joints between aluminum (Al) and carbon fiber reinforced thermoplastic composites (CFRTP). Methods A grid-like micro-texture was prefabricated on the surface of 6061-T6 aluminum alloy by laser texturing technology, combined with laser bonding process to prepare Al-CFRTP lap joints. Influence of laser power, texturing speed, and texturing times on micro-texture morphology was systematically analyzed. The correlation mechanism between texturing parameters and performance of joints was revealed through tensile shear tests and fracture morphology observations. Results When laser texturing power was 50 W and texturing speed was 2 000 mm/s, a uniform micro-texture could be formed on the surface of aluminum alloy. The maximum tensile shear strength of joints reached 5 307.6 N when texture spacing was 0.2 mm and depth was 83.6 μm, achieving a 129% increase compared to the untreated joints. The interfacial bonding primarily relied on mechanical interlocking effect, and fracture modes included CFRTP pull-out, shear fracture, and sub-surface tearing. Conclusion Laser texturing significantly enhances strength of joints by increasing interfacial contact area and mechanical interlocking effect. However, excessive texture depth and spacing may result in insufficient filling or reduced contact area, it is necessary to optimize parameters to achieve optimal performance.

     

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