LNG储罐用高锰奥氏体低温钢焊接接头硬度的分析

Hardness analysis of welded joints of high manganese austenitic cryogenic steel for LNG tanks

  • 摘要:
    目的 高锰奥氏体低温钢以其卓越的经济性和优异的超低温性能将成为替代昂贵的9Ni钢,用于建造清洁能源LNG储罐极具竞争力的钢铁材料。在应用过程中,确定焊接接头的硬度及其范围对于焊接和检测具有实际指导作用。旨在探究高锰奥氏体低温钢焊接接头的硬度及其变化,为实际焊接和检测过程提供指导作用。
    方法 该文采用埋弧焊(SAW)、焊条电弧焊(SMAW)和钨极氩弧焊(GTAW)3种焊接方法制备高锰奥氏体低温钢焊接接头,采用光学显微镜观察其微观组织形貌,并进行维氏硬度测试。
    结果 结果表明,从焊缝中心向母材过渡,硬度从低到高变化,最高硬度出现在近母材的热影响区;经受多次焊接热循环的部位,其硬度高于经受1次或2次焊接热循环的部位;不同焊接方法的焊接热影响区硬度可以划分为5个特征区。
    结论 高锰奥氏体低温钢焊接接头的硬度均低于296 HV,最高硬度出现在位于SMAW接头L1线的Ⅳ区内,该试验数据将为高锰奥氏体低温钢焊接接头硬度测试标准提供基础和依据。

     

    Abstract: Objective Due to the outstanding low cost and superior cryogenic performance, high manganese austenitic cryogenic steel is proposed to replace expensive 9Ni steel and become a competitive steel material for the construction of clean energy LNG tanks. In application, determining hardness and its range of welded joints takes an important role in welding and testing. The aim is to investigate hardness and its variation of welded joints of high manganese austenitic cryogenic steel to provide guidance for the actual welding and testing process. Methods In this paper, three welding methods were used to prepare welded joints of high manganese austenitic low-temperature steel by submerged arc welding (SAW), shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW), and microstructure and morphology were observed by optical microscope and Vickers hardness test was carried out. Results The result shows that hardness changes from low to high from weld center to base metal. The maximum hardness was detected in the heat-affected zone (HAZ) near base metal. Hardness of base metal after several welding thermal cycles was higher than that after one or two welding thermal cycles. Hardness of welding HAZ with different welding methods can be divided into five characteristic zones. Conclusion Hardness of welded joints of high manganese austenitic cryogenic steel is all lower than 296 HV, the highest hardness appeared in SMAW joints located in the L1 line of Ⅳ zone. The test data is expected to provide the basis for hardness test methods of welded joints of high manganese austenitic cryogenic steel.

     

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