基于Fluent的高压磁控TIG焊接电弧特性

Magnetic-controlled TIG welding arc characteristics under high pressure based on Fluent

  • 摘要:
    目的 随着有限元技术在焊接领域的不断开发,焊接仿真被认为是未来焊接技术发展的重要驱动力之一。可以对焊接过程中的物理现象、接头形态、热变形及微观组织等做出预测,从而取代新产品和新工艺开发中耗时而昂贵的实物试验,并加快开发过程。
    方法 文中选用基于流体力学的多物理场耦合CFD软件模拟高压磁控状态下的电弧,研究了电弧形态、电弧温度场分布之间的关系。
    结果 模拟了不同条件下的TIG电弧,模拟结果表明,随着外加磁场强度的增加,电弧加速旋转,电弧弧长收缩,电弧温度分布发散,电弧中心温度降低、径向温度梯度减小。但在一定磁感应强度范围内,电弧形态及其温度场只有微弱变化。
    结论 这一变化趋势与高速摄像观测结果基本一致,同时也证实了该模型的合理性、模拟的可靠性。这为研究磁控焊接电弧提供了理论依据和指导,并促进了数值模拟在磁控焊接中的广泛应用。

     

    Abstract: Objective With the continuous development of finite element technology in the welding field, welding simulation is considered one of the key drivers for the future advancement of welding technology. It can predict physical phenomena during the welding process, joint morphology, thermal deformation, and microstructure, thereby replacing time-consuming and expensive physical tests in the development of new products and processes and accelerating the development cycle. Methods This paper employs a computational fluid dynamics (CFD)-based multiphysics coupling software to simulate the arc under high-pressure magnetically controlled conditions, investigating the relationship between arc morphology and the distribution of the arc temperature field. Results The TIG arc under different conditions was simulated. The simulation results indicate that as the external magnetic field intensity increases, the arc rotation accelerates, the arc length contracts, the temperature distribution of the arc becomes more divergent, the central temperature of the arc decreases, and the radial temperature gradient diminishes. However, within a certain range of magnetic induction intensity, only minor changes are observed in the arc morphology and its temperature field. Conclusion This trend is generally consistent with observations from high-speed imaging, thereby confirming the rationality of the model and the reliability of the simulation. This study provides a theoretical basis and guidance for research on magnetically controlled welding arcs and promotes the widespread application of numerical simulation in magnetically controlled welding.

     

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