保护气体和热输入对水电用1 000 MPa级焊丝熔敷金属组织和性能的影响

Effect of shielding gas and heat input on microstructure and mechanical properties of deposited metal with 1 000 MPa grade welding wire for hydropower applications

  • 摘要:
    目的 旨在助力1 000 MPa高强钢气体保护焊丝国产化应用,为焊接水电用1 000 MPa级高强钢的焊接工艺制定提供依据。
    方法 采用4种不同比例混合气体进行熔敷金属试验,确定最佳强韧性匹配的保护气体比例,进行不同热输入下熔敷金属显微组织和力学性能的研究。
    结果 当Ar含量占比80%~95%混合气体保护时,熔敷金属力学性能均可满足1 000 MPa水电工程用焊材的性能要求。采用90%Ar+10%CO2混合气体保护时,其熔敷金属强韧性匹配性能最佳,同时熔敷金属各项性能满足热输入在15~35 kJ/cm之间的焊接要求;随着热输入的增加,熔敷金属显微组织中的马氏体占比减小,贝氏体占比增加。
    结论 该研究确定了1 000 MPa级高强钢气体保护焊丝HS-100S满足水电工程用焊材的性能要求;当保护气体为90%Ar+10%CO2、热输入为20~30 kJ/cm时,可有效保证生产效率,同时熔敷金属金属性能优良。

     

    Abstract: Objective The purpose of this study is to apply gas metal arc welding wire of 1 000 MPa high strength steel in China, and to provide the basis for welding process of 1 000 MPa high strength steel for hydropower. Methods Four kinds of mixed gases with different ratios were used to test deposited metal, to determine the best ratio of protective gas with strength and toughness matching, and to study microstructure and mechanical properties of deposited metal with different heat input. Results When Ar content was 80%~95% in mixed gas protection, and mechanical properties of deposited metal could meet the requirements of 1 000 MPa welding materials for hydropower projects. When 90%Ar + 10%CO2 mixture gas was used, strength and toughness matching performance of deposited metal was the best, and the properties of deposited metal met welding requirement of heat input between 15~35 kJ/cm, proportion of martensite decreased and proportion of bainite increased in the microstructure of deposited metal. Conclusion The study determines that HS-100S high strength steel gas metal arc welding wires of 1 000 MPa grade can meet the requirements for the properties of welding materials for hydropower projects. When shielding gas is 90%Ar + 10%CO2 and heat input is 20~30 kJ/cm, it effectively ensures production efficiency, while deposited metal has excellent performance.

     

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