IN738合金激光焊接焊后热处理组织及性能

Microstructure and properties of laser welded IN738 alloy after post-weld heat treatment

  • 摘要:
    目的 该研究旨在探究IN738合金激光焊后热处理工艺对组织与高温性能的影响规律。
    方法 使用1 125 ℃/2 h/空冷+850 ℃/24 h/空冷的焊后热处理工艺对IN738合金进行处理,通过分析显微组织结构、沉淀相形貌与分布,结合高温持久拉伸测试探究热处理工艺对IN738合金的影响。
    结果 焊态试样焊缝呈现典型的柱状晶分布,由γ-Ni基体、大量MC碳化物和少量γ/γʹ共晶组织构成。经焊后热处理,焊缝内析出大量γʹ沉淀相,且晶界区域出现链状析出型M23C6碳化物偏聚。经850 ℃/400 MPa高温持久拉伸后,热处理试样断裂于焊缝区域,持久时间约为7.1 h。断口附近二次裂纹处可见链状M23C6碳化物。
    结论 IN738合金激光焊后热处理组织中存在链状M23C6碳化物,在高温和应力作用下极易成为裂纹源,削弱接头高温力学性能。

     

    Abstract: Objective This study aims to investigate influence of post-weld heat treatment (PWHT) on microstructure and high-temperature properties of laser welded IN738 alloy. Methods IN738 alloy was subjected to a PWHT process of 1 125 ℃/2 h/air cooling + 850 ℃/24 h/air cooling. The effects of heat treatment on IN738 alloy were studied by analyzing microstructure, as well as the morphology and distribution of precipitated phases, combined with high-temperature stress rupture tensile testing. Results Weld zone of the as-welded specimen exhibited a typical columnar crystal structure, consisting of a γ-Ni matrix, numerous MC carbides, and a small amount of γ/γ′ eutectic structure. After PWHT, a large number of γ′ precipitates formed in weld zone, and chain-like M23C6 carbides segregated along grain boundaries. Following high-temperature stress rupture testing at 850 ℃ under 400 MPa, heat-treated specimen fractured in weld zone, with a rupture life of approximately 7.1 h. Chain-like M23C6 carbides were observed near secondary cracks in the fracture vicinity. Conclusion The presence of chain-like M23C6 carbides in the laser-welded and heat-treated microstructure of IN738 alloy readily acts as crack initiation sites under high temperature and stress, thereby degrading high-temperature mechanical properties of welded joints.

     

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