基于缺口应力法的TIG熔修厚板十字接头疲劳寿命评估

Fatigue life evaluation of TIG-dressing thick plate cross joints based on notched stress method

  • 摘要:
    目的 焊接接头处的缺口效应引起的应力集中会显著降低钢焊接结构的疲劳承载能力。采用TIG焊趾重熔修复工艺,有效增大焊趾过渡半径并消除潜在缺陷,从而提高接头的整体疲劳强度与服役寿命。
    方法 文中以Q355D结构钢十字形焊接接头为研究对象,定量评估了原始焊态与TIG熔修焊趾2种状态下接头的疲劳强度与寿命差异。基于缺口强度理论及缺口应力法,计算焊趾处有效缺口应力分布,系统分析了不同焊趾半径对局部缺口位置应力状态的影响,并对比了2种工艺条件下疲劳强度的变化。通过建立十字接头的有限元模型,研究了缺口几何参数对局部应力集中的影响,并实现了对疲劳寿命的准确表征。
    结果 研究结果表明,随着焊趾半径的增大,有效应力集中系数逐渐下降并最终趋于稳定。
    结论 进一步基于有效缺口应力法对疲劳寿命进行评价,发现原始焊态与TIG熔修焊趾状态下接头的缺口疲劳寿命差异不显著。

     

    Abstract: Objective The stress concentration induced by the notch effect at welded joints significantly degrades the fatigue load-bearing capacity of steel structures. This study employs a tungsten inert gas (TIG) weld toe dressing repair process to substantially increase the weld toe transition radius and eliminate potential defects, thereby enhancing the overall fatigue strength and service life of welded joints. Methods Cruciform welded joints fabricated from Q355D structural steel were investigated. The fatigue strength and life of joints in the as-welded condition and those with TIG-dressed weld toes were quantitatively compared. Drawing on notch strength theory and the effective notch stress (ENS) method, the effective notch stress distribution at the weld toe was computed, the influence of varying weld toe radii on the local stress state was systematically analyzed, and the variation in fatigue performance between the two conditions was evaluated. A finite element (FE) model of the cruciform joint was developed to examine the effect of notch geometric parameters on local stress concentrations, enabling accurate characterization of fatigue life. Results The results show that as the weld toe radius increases, the effective stress concentration factor decreases gradually and eventually stabilizes. Conclusion Further fatigue life assessment based on the ENS method reveals no statistically significant difference in the notch fatigue life between the as-welded and TIG-dressed weld toe conditions.

     

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