基于非线性混合硬化模型及力学熔点的316L不锈钢焊接数值模拟

Welding numerical simulation of 316L stainless steel based on nonlinear mixed hardening model and mechanical melting point

  • 摘要:
    目的 弹塑性材料往往兼具随动硬化与等向硬化的力学特征,非线性混合硬化模型能够准确地反映出弹塑性材料的循环力学行为。另外,当焊接温度达到或超过力学熔点时,高温下累积的塑性应变复位为零;当温度冷却到力学熔点时,塑性应变恢复。该文旨在验证非线性混合硬化模型及力学熔点对316L不锈钢焊接数值模拟结果的影响。
    方法 首先,进行了不同温度下的等温多级循环载荷试验,得到了材料的循环硬化特征,进而提出了一种非线性混合硬化模型,表征焊接过程中不同温度下弹塑性材料的应力应变演化过程。然后,采用Gleeble3500试验机进行了Satoh试验,研究了焊接接头不同区域的应力演化过程,建立了残余应力与峰值温度的关系,确定了材料的力学熔点。最后,采用有限元法模拟了316L不锈钢平板三道槽焊缝的焊接过程,研究了材料本构模型及力学熔点对焊接残余应力的影响。
    结果 最终建立了316L不锈钢的非线性混合硬化模型,准确地预测了循环载荷下的应力−应变曲线;计算得到了其力学熔点为870 ℃,分析了硬化模型和力学熔点对焊接残余应力的影响。
    结论 试验及数值模拟结果表明,考虑力学熔点及非线性混合硬化模型,可以更准确地获取焊接残余应力。

     

    Abstract: Objective Elastoplastic materials often exhibit mechanical characteristics of both dynamic hardening and isotropic hardening. Nonlinear mixed hardening model can accurately reflect cyclic mechanical behavior of elastoplastic materials. Besides, when welding temperature reaches or exceeds mechanical melting point, accumulated plastic strain at high temperatures becomes zero. When the temperature cools down to mechanical melting point, plastic strain recovers. The aim of the paper is to verify influence of nonlinear mixed hardening model and mechanical melting point on welding numerical simulation results of 316L stainless steel. Methods Isothermal multi-stage cyclic load tests have been conducted at different temperatures, cyclic hardening characteristics of material has been obtained, and nonlinear mixed hardening models have been proposed to characterize stress-strain evolution process of elastoplastic materials during the welding process at different temperatures. Then, Satoh tests have been carried out by Gleeble 3500 testing machine to research stress evolution process in different regions of welded joints, relationship between residual stress and peak temperature has been established, and mechanical melting point of material has been calculated. Finally, welding process of 316L stainless steel plates with a three-slot weld has been simulated using finite element method, and effects of constitutive model and mechanical melting point on welding residual stress have been studied. Results Nonlinear mixed hardening model for 316L stainless steel has been established, and this model can accurately predict stress-strain curve under cyclic loading. Mechanical melting point has been calculated, and the value is 870 ℃. Effects of hardening model and mechanical melting point on welding residual stress have been analyzed. Conclusion The experimental and numerical simulation results show that considering mechanical melting point and nonlinear mixed hardening model, welding residual stress can be more accurately obtained.

     

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