几种微波窗材料的钎焊封接及介电性能

Brazing and dielectric properties of several microwave window materials

  • 摘要:
    目的 旨在解决高功率回旋管工作效率与使用寿命受微波窗材料选择、钎焊封接气密性及封接后介电性能影响的问题,选取蓝宝石(单晶Al2O3)、AlN和金刚石3种国内外公认的高功率微波窗片材料开展研究,为高功率长脉冲回旋管微波窗的研制提供参考。
    方法 采用Ag-Cu-Ti活性钎焊技术将3种窗片材料与铜基体进行封接,对比分析钎焊真空漏率、力学性能及微观组织结构。在极高频(30~300 GHz)的W波段(75~110 GHz)和D波段(110~170 GHz),利用准光学谐振腔法精确测定钎焊后窗片的介电常数与介电损耗角正切值。
    结果 3种微波窗材料适用频率存在明显差异,蓝宝石窗口最佳使用频率为95~97 GHz,AlN 陶瓷最佳使用频率为100~102 GHz,金刚石更适用于D波段及更高频率。
    结论 微波窗材料需结合实际指标要求进行选取,以充分发挥材料优势,实现最优综合性能。文中研究结果可为高功率长脉冲回旋管微波窗的研制提供有效技术参考。

     

    Abstract: Objective Aiming to address the issue that operating efficiency and service life of high-power gyrotrons are directly affected by the selection of microwave window materials, hermeticity of brazed joints and dielectric properties after sealing, three internationally recognized high-power microwave window candidates, sapphire (single-crystal Al2O3), AlN and diamond, are investigated in this study, so as to provide a reference for the development of microwave windows used in high-power long-pulse gyrotrons. Methods Three window materials are bonded to copper substrates using Ag-Cu-Ti active brazing technology. The vacuum leak rate, mechanical property and microstructure of the brazed joints are compared and analyzed. The dielectric constant and dielectric loss tangent of the brazed windows are accurately measured by the quasi-optical resonant or method in the extremely high frequency (30~300 GHz) bands, including W band (75~110 GHz) and D band (110~170 GHz). Results Three microwave window materials exhibit significant differences in applicable frequencies, the optimal operating frequency of sapphire windows is 95~97 GHz, that of AlN ceramics is 100~102 GHz, and diamond is more suitable for the D band and higher frequencies. Conclusion Microwave window materials should be selected according to practical index requirements, so as to give full play to material advantages and achieve the best comprehensive performance. The results of this study can provide an effective technical reference for the development of microwave windows for high-power long-pulse gyrotrons.

     

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