45钢管感应焊接的残余应力数值模拟分析

Numerical simulation analysis of residual stress in 45 steel pipe induction welding

  • 摘要:
    目的 大多数工厂使用埋弧焊工艺对金属管材进行焊接,这种方法会使得管材焊缝处沿壁厚方向的温差过大,进而会在焊缝处产生较大的残余应力,该文旨在减少管材焊缝处的残余应力,提高管材焊缝质量。
    方法 利用螺旋线圈感应加热的工艺方法完成管材的焊接和热处理过程。综合考虑了感应加热电参数和螺旋线圈结构参数对应力的影响,针对螺旋线圈结构的特殊性,定量分析了管材焊缝及热影响区的残余应力分布规律。
    结果 研究发现,管材应力在焊缝区域与热影响区交界处最大,并且随着冷却时间的增加,最大等效残余应力从表面逐渐向沿壁厚1/2处转移,冷却时间越长,壁厚方向内部的中间层残余应力越大。
    结论 掌握感应加热电参数和螺旋线圈结构参数对应力分布的特点和规律,为优化感应焊接工艺提供了理论依据,对提高焊接质量有着重要的意义。

     

    Abstract: Objective Most factories use the submerged arc welding process to weld metal pipes, which often results in a large temperature difference along the wall thickness at the pipe weld, producing large residual stresses at the weld. The paper aims to reduce the residual stress at the pipe weld and increase the quality of the pipe weld. Methods The induction heating process of helical coil is utilized to complete the pipe welding and heat treatment process. The influence of the electric parameters of induction heating and the structural parameters of helical coil on the stress is comprehensively considered. In view of the special characteristics of the structure of helical coil, the residual stress distribution law of weld and heat affected zone of pipe is quantitatively analyzed. Results It is found that the stress of the pipe is the largest at the junction of the weld zone and the heat affected zone, and with the increase of the cooling time, the maximum equivalent residual stress gradually transfers from the surface to the 1/2 along the wall thickness. The cooling time is the longer, the residual stress in the middle layer inside the direction of the wall thickness is the larger. Conclusion Mastering the characteristics and laws of induction heating electric parameters and helicol coil structure parameters on stress distribution can provide theoretical basis for optimizing induction welding process, which is great significance for improving welding quality.

     

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