基于半监督语义分割的焊接熔池视觉监测方法

Visual monitoring method of welding molten pool based on semi-supervised semantic segmentation

  • 摘要:
    目的 焊接在能源石油化工领域发挥着重要作用,电弧焊接过程存在复杂的物理信息,其中熔池的动态行为直接影响焊缝成形,也决定了焊接过程的稳定性和焊接质量的优劣。目前焊接熔池动态监测领域涌现了大量基于视觉和深度学习模型的方法,但这些方法需要标注大量的数据标签来训练网络模型,消耗了大量的人力。
    方法 为了解决上述问题,文中提出基于半监督语义分割的焊接熔池视觉监测方法。同时针对焊接熔池图像特征形状多变的难点,将条形卷积、膨胀卷积和传统卷积的并行组合,设计了新颖多形状特征信息增强模块,用于提升语义分割网络的精度。
    结果 通过在自建数据集上进行的试验表明,所提出的方法在850个已标注数据的情况下实现了48.5%mIoU
    结论 该工作可用于焊接熔池的质量分析,对于实现焊接熔池的全自动化管理具有重要意义。

     

    Abstract: Objective Welding plays a crucial role in the energy and petrochemical industries. The arc welding process involves complex physical information, and the dynamic behavior of the molten pool directly affects weld formation, as well as determines the stability of the welding process and the welding quality. Currently, numerous methods based on visual and deep learning models have emerged in the field of welding molten pool dynamic monitoring. However, these methods require extensive labeled data to train network models, consuming significant human resources. Methods To address these issues, this study proposes a visual monitoring method for the welding molten pool based on semi-supervised semantic segmentation. Additionally, to tackle the challenge of the variable shapes of welding molten pool image features, this work introduces a novel multi-shape feature information enhancement module that combines strip convolution, dilated convolution, and traditional convolution in a parallel configuration to improve the accuracy of the semantic segmentation network. Results Experiments conducted on a self-built dataset show that the proposed method achieves 48.5% mIoU with 850 labeled data samples. Conclusion This work can be applied to quality analysis of the welding molten pool and holds significant importance for achieving fully automated management of the welding molten pool.

     

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