电站锅炉水冷壁熔覆堆焊防护技术研究现状

Research status of cladding welding protection technology for water-wall of power plant boiler

  • 摘要: 电站锅炉水冷壁在高温氧化、高温腐蚀、冲蚀磨损的作用下发生减薄、爆管,影响锅炉安全运行。因此,必须进行防腐耐磨防护。该文对水冷壁熔覆堆焊技术进行了综述。常用的水冷壁熔覆堆焊方法包括熔化极气体保护堆焊、冷金属过渡堆焊、激光熔覆等。冷金属过渡堆焊稀释率低、适于现场施工,是一种非常有前途的水冷壁堆焊方法。常用的水冷壁熔覆堆焊材料包括奥氏体不锈钢和镍基合金。Inconel 625合金具有优异的综合性能,是最常用的水冷壁熔覆堆焊材料。Inconel 625合金熔覆堆焊层是典型的奥氏体树枝晶组织,晶间有二次相析出;奥氏体不锈钢堆焊层在和基体交界处会有马氏体/奥氏体双相过渡区。水冷壁堆焊Inconel 625合金或奥氏体不锈钢后会有一定的结晶裂纹倾向,控制熔覆堆焊层中杂质含量和稀释率可以避免结晶裂纹。水冷壁堆焊后变形较大,可以采用低热输入方法及适当的熔覆堆焊顺序予以控制。

     

    Abstract: The water-wall of power plant boiler undergoes thinning and bursting under the effects of high temperature oxidation, high temperature corrosion and erosion wear, which affects the safely operation of the boiler. Therefore, corrosion and erosion resistant protection must be carried out. This article reviews the cladding welding technologies for water-walls. The commonly used cladding welding processes for water-walls includes gas metal arc welding, cold metal transfer welding, laser cladding and so on. Cold metal transfer cladding welding has a low dilution rate and is suitable for on-site operation, which is a very promising cladding welding method for water-wall protection. The commonly used water-wall cladding materials includes austenitic stainless steels and nickel-based alloys. Inconel 625 alloy has excellent comprehensive properties and is the most commonly used one for cladding welding of water-wall. Inconel 625 alloy cladding layer exhibits a typical austenite dendritic structure with secondary phase precipitation in the interdendritic region. The austenitic stainless steel cladding layer has a transition zone with dual phases of martensite and austenite on the interface with the substrate. The Inconel 625 alloy or austenitic stainless steel cladding layer have a certain tendency of solidification crack. Controlling the impurity content and dilution rate in the cladding layer can prevent the occurrence of solidification crack. The cladding welding deformation water-wall is significant, which can be controlled by using a low heat input and appropriate cladding sequences.

     

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