基于韧性损伤模型的95%Al2O3/4J33接头热冲击损伤分析

Thermal shock damage analysis of 95%Al2O3/4J33 joint based on the ductile damage model

  • 摘要:
    目的 随着行波管(Traveling wave tube,TWT)器件进入超高频、大功率、长寿命领域,对陶瓷−金属封接工艺的可靠性提出了更高的要求。行波管中常用的封接形式为95%Al2O3/4J33。TWT在制作过程中要经过多次焊接,即接头需经受多次298~1023 K的热冲击,该文旨在探究热冲击对该接头质量与力学性能的影响。
    方法 设计标准试件并对标准件接头进行多次热冲击试验,对比接头微观结构的变化,对标准件的热冲击进行仿真。
    结果 研究发现,10次热冲击并未改变接头结构,但是钎料中缩松孔洞尺寸明显变大,而接头的力学性能随着热冲击次数增加而降低。
    结论 热冲击会增加金属化层/钎料层界面拉应力,降低界面强度,并促使钎料原有孔洞缺陷扩展。

     

    Abstract: Objective As traveling wave tube (TWT) devices enter the fields of ultra-high frequency, high power and long life, higher requirements have been imposed on the reliability of the ceramic-metal sealing process. The commonly used sealing form in TWTs is 95%Al2O3/4J33. Multiple welding processes are required during the manufacturing process of TWT, and the joints have to withstand multiple thermal shocks of 298~1023 K. The aim of this paper is to study the effect of thermal shock on joint quality and mechanical property. Methods Standard specimen are designed and multiple thermal shock tests are conducted on the joints of standard specimen to compare the changes in the microstructure of the joints. The thermal shock simulation of the standard specimen is also carried out. Results It is found that ten thermal shocks do not change the joints structure, but the size of shrinkage porosity in the solder is significantly increased, while the mechanical properties of the joints decreases with the increase in the number of thermal shock. Conclusion The thermal shock increases the tensile stress at the interface between the metallization layer and the solder layer, reduces the interface strength, and promotes the expansion of the original porosity defects in the solder.

     

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