基于连续大功率激光摆动扫描的铝合金表面原位清洗

In situ cleaning of aluminium alloy surfaces based on continuous high-power laser oscillatory scanning

  • 摘要:
    目的 旨在研究连续激光对铝合金表面污染物和氧化物的清洗效果。
    方法 采用常规连续高功率激光器,通过调节激光功率与扫描速度,对待焊区域或已焊焊缝表面进行原位清洗,利用高能量激光破碎并去除污染物。
    结果 随着激光功率的增加,清洗效果先增强后减弱:激光功率过低时,无法有效蒸发破碎表面污染物;功率过高则容易导致材料表面发生二次烧损和氧化。同时,激光扫描速度过快会降低扫描区域的重叠率,进而影响清洗效果。对清洗后表面的形貌观察、氧化物检测及气孔缺陷分析表明,该方法可以实现较理想的清洗效果,显著提高焊后成形质量,既能作为常规清洗方法的重要补充,也可在其他清洗手段不可用时单独应用。
    结论 采用摆动激光扫描方式,不仅可以清洗平面焊缝,还可实现对曲面焊缝表面的高效清洗,有效去除焊缝区域的污染物和氧化物,对多层多道焊接及增材制造工艺均具有积极意义。

     

    Abstract: Objective The aim is to investigate cleaning effect of continuous lasers on pollutants and oxides on the surface of aluminum alloys. Methods A conventional high-power continuous laser was employed to perform in-situ cleaning of either pre-weld region or surface of completed welds by adjusting laser power and scanning speed. The high-energy laser was utilized to fragment and remove contaminants. Results As laser power increased, cleaning effect first enhanced and then diminished. Specifically, insufficient power failed to effectively evaporate or fragment surface contaminants, while excessive power tended to cause secondary burning and oxidation of material surface. Additionally, an excessively high scanning speed reduced overlap rate of the scanned area, thereby impairing cleaning effect. Morphological observations, oxide detection, and pore defect analysis of the cleaned surface demonstrated that this method achieved favorable cleaning results, significantly improved post-weld forming quality, and could serve both as a critical supplement to conventional cleaning methods and as an independent solution when other cleaning approaches were unavailable. Conclusion The oscillating laser scanning method not only enables cleaning of planar welds but also realizes efficient cleaning of curved weld surfaces. It effectively removes contaminants and oxides in the weld zone, which holds positive significance for multi-layer multi-pass welding and additive manufacturing processes.

     

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