不同钎料焊接DD26和CoCrNb合金接头组织和性能

Microstructure and properties of joints brazed by different brazing filler metals for DD26 and CoCrNb alloys

  • 摘要:
    目的 研究BCo51,BNi65和BCo44 3种不同钎料对DD26和CoCrNb合金钎焊接头组织及性能的影响,为该耐磨材料在航空发动机上的应用提供理论依据和工艺指导。
    方法 采用BCo51,BNi65和BCo44 3种不同钎料在不同的钎焊工艺参数下钎焊DD26和CoCrNb合金,分析钎焊接头的组织,测试钎焊接头在1 050 ℃/25 MPa条件下的持久寿命,并对断口形貌进行分析。
    结果 BCo51钎料钎焊接头组织主要由钴基固溶体及富含W,Cr,Ni元素的条块状硼化物相构成,条块状析出相密集分布于DD26合金一侧;BNi65钎料钎焊接头与CoCrNb合金界面处形成了宽度约89 μm的界面反应层,该反应层组织主要为Ni,Cr固溶体及富含Nb,W的碳、硼化合物。钎缝组织主要由γ/γ′相及零星分布的块状硼化物相构成;BCo44钎料钎焊接头组织主要由钴基固溶体及富含Co,W,Cr,Ni,Nb元素的块状硼化物相构成,硼化物相均匀分布于钎缝中。对比分析3种钎料钎焊接头在1 050 ℃/25 MPa条件下的持久寿命,发现BNi65钎料钎焊接头与BCo44钎料钎焊接头的持久寿命相当,其平均值超过40 h,而BCo51钎料钎焊接头的持久寿命较低,平均值仅为15.79 h。
    结论 BNi65和BCo44钎料在高温下表现出更稳定的界面结合特性,其较长的持久寿命与界面反应层的均匀性及析出相的合理分布密切相关,而BCo51钎料接头因在钎缝和DD26结合界面一侧密集且连续分布的脆性相导致裂纹优先扩展,从而显著降低接头持久强度。

     

    Abstract: Objective This study investigates the influence of three different brazing filler metals, BCo51, BNi65, and BCo44, on microstructure and properties of brazed joints between DD26 and CoCrNb alloys. The aim is to provide theoretical support and procedural guidance for the application of this wear-resistant material in aeroengines. Methods DD26 and CoCrNb alloys were brazed with three different brazing filler metals, BCo51, BNi65, and BCo44, under varying brazing process parameters. The microstructure of brazed joints was analyzed, and endurance life of brazed joints under conditions of 1050 ℃/25 MPa was tested. Fracture morphology analysis was also conducted. Results Microstructure of brazed joints with BCo51 brazing filler metals primarily consisted of a Co-based solid solution and blocky boride phases rich in W, Cr, and Ni element, blocky boride phases were densely distributed on the DD26 alloy side. Brazed joints with BNi65 brazing filler metal exhibited an about 89 μm interfacial reaction layer at the CoCrNb alloy interface, microstructure of the reaction layer composed of Ni, Cr solid solutions and carbides/borides rich in Nb, W. Microstructure of brazing seam contained γ/γ′ phases and sporadic blocky boride precipitates. Microstructure of brazed joints with BCo44 brazing filler metal featured a Co-based solid solution and blocky boride phases rich in Co, W, Cr, Ni, and Nb element, and boride phases were uniformly dispersed in brazing seam. Comparative analysis of stress rupture life of brazed joints with three types of brazing filler metals under 1050 ℃/25 MPa revealed that brazed joints with BNi65 and BCo44 brazing filler metals achieved comparable stress rupture life, the average value was more than 40 h, while brazed joints with BCo51 brazing filler metals showed significantly lower stress rupture life, the average value was 15.79 h. Conclusion BNi65 and BCo44 brazing filler metals demonstrates more stable interfacial bonding characteristics at high temperatures, whose longer stress rupture life is closely related to homogeneous interfacial layers and rational precipitate distribution. However, brazed joints with BCo51 brazing filler metal experience a significant reduction in their stress rupture life due to the preferential crack propagation caused by the dense and continuous distribution of brittle phases at the interface between brazing seam and DD26 alloy.

     

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