基于搅拌摩擦的钢铁材料固相增材再制造技术综述

Review of friction stir-based solid-state additive remanufacturing technology for steel materials

  • 摘要: 在基础设施与装备制造领域,钢铁材料有着广泛的应用,随着部件服役年限的逐渐延长,不可避免地产生磨损、裂纹、腐蚀等损伤,进而引发材料性能衰退乃至结构失效等问题。增材再制造技术,由于其快速成形、材料利用率高、修复精度可控等特点,为修复与延寿提供了新方法。基于搅拌摩擦的增材制造以搅拌摩擦焊为原理,利用摩擦热和塑性变形实现材料的逐层堆积,具有热输入低、致密度高、残余应力低、力学性能优、效率高、绿色环保等优势,并且避免了熔融增材制造中的气孔、裂纹和元素烧损等缺陷,是一种新型固相增材制造技术。因此,在金属材料部件的修复与再制造中得到越来越多的关注。该文首先阐述了基于搅拌摩擦的固相增材制造技术原理、特点与工艺分类,并综述了用于钢铁材料增材制造的研究现状,最后探讨了针对修复与再制造的工业应用场景与技术发展方向。

     

    Abstract: Steel materials are widely used in the field of infrastructure and equipment manufacturing. As the service life of components gradually extends, damages such as wear, cracks and corrosion are inevitable, leading to material performance degradation and even structural failure. Additive remanufacturing technology, characterized by rapid prototyping, high material utilization, and controllable repairing precision, offers a new method for materials repair and life extension. Friction stir-based additive manufacturing, built on the principle of friction stir welding, utilizes frictional heat and plastic deformation to achieve layer-by-layer material deposition. It has the advantages of low heat input, high compactness, low residual stress, superior mechanical properties, high efficiency and environmental friendliness. As a novel solid-state additive manufacturing technology, it avoids defects common in melt-based additive manufacturing, such as porosity, cracks and element vaporization. Consequently, it attracts more attention for the repair and remanufacturing of metal components. In this paper, principle, characteristics and process classifications of friction stir-based solid-state additive manufacturing are elaborated. And current research status of friction stir-based solid-state additive remanufacturing technology for steel materials are summarized. Finally, potential industrial application scenarios and future development directions are discussed.

     

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