FGH99/GH4169异种高温合金电子束焊接头组织特征及力学性能

Microstructure characteristics and mechanical properties of FGH99/GH4169 dissimilar superalloy electron beam welded joints

  • 摘要:
    目的 旨在研究FGH99与GH4169高温合金电子束焊接头热处理前后的组织特征及力学性能。
    方法 利用扫描电镜(SEM)与透射电镜(TEM)研究了接头显微组织特征,并对接头室温及650 ℃高温力学性能进行了测试。
    结果 结果表明,接头无明显缺陷,焊核区由粗大的树枝晶组成,两侧热影响区由等轴晶组成。热处理后大量碳化物从焊核区及两侧热影响区析出,其中FGH99侧热影响区还析出了γ′相,GH4169侧热影响区析出了δ相。焊接接头显微硬度低于FGH99母材,高于GH4169母材,热处理后显微硬度有明显提升,主要归因于碳化物与析出相的形成;热处理接头室温抗拉强度约为1 403.7 MPa,屈服强度约为1 190.3 MPa,断后伸长率约为21.5%,强度及塑性与GH4169母材相当;热处理接头650 ℃高温抗拉强度约为1 000.3 MPa,屈服强度约为817.3 MPa,断后伸长率约为15.7%,强度及塑性较GH4169母材降低明显。
    结论 该研究所选热处理制度可使FGH99/GH4169异种高温合金电子束焊接头室温性能达到与母材相当的水平,但高温力学性能低于母材。

     

    Abstract: Objective The aim is to investigate on microstructure characteristics and mechanical properties of electron beam welded joints of FGH99 and GH4169 superalloys before and after heat treatment. Methods Microstructure characteristics of welded joints were studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and mechanical properties of welded joints at room temperature and high temperature of 650 ℃ were tested as well. Results The results show that welded joints have no obvious defects. Weld zone is composed of coarse dendritic grains, and heat affected zones on both sides are composed of equiaxed grains. After heat treatment, a large number of carbides are precipitated from weld zone and heat affected zones on both sides of welded joints. Among them, γ' phases are precipitated in heat affected zone on the FGH99 side, and δ phases are precipitated in heat affected zone on the GH4169 side. Microhardness of welded joints is lower than that of FGH99 base metal and higher than that of GH4169 base metal. After heat treatment, microhardness is significantly increased, which is mainly attributed to the formation of carbides and precipitated phases. Tensile strength of heat-treated joints at room temperature is approximately 1 403.7 MPa, yield strength is approximately 1 190.3 MPa, and elongation is approximately 21.5%, in which strength and plasticity are comparable to those of GH4169 base metal. Tensile strength of heat-treated joints at 650 ℃ is approximately 1 000.3 MPa, yield strength is approximately 817.3 MPa, and elongation is approximately 15.7%, in which strength and plasticity are significantly lower than those of GH4169 base metal. Conclusion The heat treatment system selected in this study can enable room temperature properties of FGH99/GH4169 dissimilar superalloy electron beam welded joints to reach a level comparable to those of GH4169 base metal, but high temperature mechanical properties are lower than those of GH4169 base metal.

     

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