层间冷却与路径设置对电弧增材制造2319铝合金温度场和应力场的影响

Effect of interlayer cooling and path setting on temperature and stress fields of wire and arc additive manufactured 2319 aluminum alloy

  • 摘要:
    目的 该文研究了层间冷却与路径设置对电弧增材制造2319铝合金薄壁件温度场和应力场的影响,旨在解决电弧增材制造构件残余应力高、成形精度低等问题。
    方法 首先,建立了电弧增材制造2319铝合金薄壁件的有限元模型。随后重点分析了不同成形路径和层间冷却设置对沉积过程中温度场和应力场特征的影响。最后,通过对比分析不同沉积工艺下薄壁件的残余变形情况,为电弧增材制造2319铝合金薄壁件的工艺优化和质量控制提供理论依据。
    结果 10层单道电弧增材制造2319铝合金薄壁件有限元模型的计算结果表明,收弧端热累积程度最高,引入层间冷却能有效降低热累积,且往复路径下温度场分布更加均匀。
    结论 层间冷却能有效降低增材构件热累积效应和等效残余应力,往复路径能使得增材构件整体温度场和应力场分布更为对称均匀。

     

    Abstract: Objective Effects of interlayer cooling and path setting on temperature and stress fields of wire and arc additive manufactured 2319 aluminium alloy thin-walled parts are investigated in this study, aiming to solve the problems of high residual stress and low forming accuracy of wire and arc additive manufactured components. Methods Firstly, a finite element model of wire and arc additive manufactured 2319 aluminium alloy thin-walled parts was established. Subsequently, influence of different forming paths and interlayer cooling settings on temperature and stress field characteristics during the deposition process was analyzed with emphasis. Finally, residual deformation of thin-walled parts under different deposition processes was compared and analyzed to provide a theoretical basis for process optimization and quality control of wire and arc additive manufacturing of 2319 aluminium alloy thin-walled parts. Results The calculation results of finite element model of ten-layer single-pass wire and arc additive manufacturing of 2319 aluminium alloy thin-walled parts show that heat accumulation degree is the highest at the closing end of arc, and introduction of interlayer cooling can effectively reduce heat accumulation, and distribution of temperature field under the reciprocating path is more uniform. Conclusion Interlayer cooling can effectively reduce heat accumulation effect and equivalent residual stress of additive parts, and reciprocating path can make the overall temperature field and stress field distribution of additive parts more symmetrical and uniform.

     

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