基于声发射的玻璃−铜超快激光微焊接监测方法

Ultrafast laser micro-welding monitoring method of glass-copper based on acoustic emission

  • 摘要:
    目的 旨在解决飞秒激光焊接玻璃与铜异种材料过程中因热影响区小、作用时间短导致的监测难题。
    方法 利用声发射信号对飞秒激光玻璃−铜异种材料焊接过程进行监测,提出“相对均方根和”特征,以关联焊接连接形成与声发射信号。同时,引入神经网络模型实现焊接状态的智能判断,通过扩大卷积核尺寸、集成多维特征及采用定制损失函数引入先验知识,优化卷积神经网络模型性能。
    结果 优化后的模型将焊接成功检测的准确率从89%提升至96%,有效实现了焊接过程的高精度监测。
    结论 该研究提出的基于声发射信号与神经网络的方法,为玻璃−金属异种材料飞秒激光焊接的监测提供了新途径,显著提高了焊接质量判断的准确性与智能化水平。

     

    Abstract: Objective This study aims to address the monitoring challenges in femtosecond laser welding of glass and copper dissimilar materials, which arises from small heat-affected zone and ultrashort processing time. Methods Acoustic emission signals were utilized to monitor femtosecond laser welding process of glass and copper. A feature termed relative “root mean square sum” was proposed to correlate formation of welded connections with acoustic emission signals. Furthermore, a neural network model was introduced to enable intelligent judgment of welding state. Performance of convolutional neural network was enhanced by increasing convolutional kernel size, integrating multi-dimensional features and incorporating prior knowledge through a customized loss function. Results The optimized model improved accuracy of successful weld detection from 89% to 96%, enabling high-precision monitoring of welding process. Conclusion The proposed method, based on acoustic emission signals and neural networks, offers a novel approach for monitoring the femtosecond laser welding of glass-metal dissimilar materials, significantly improving accuracy and intelligence of welding quality assessment.

     

/

返回文章
返回