2319铝合金连续送丝搅拌摩擦增材制造快速热处理工艺

Rapidly heat-treated process of 2319 aluminum alloy fabricated by wire-based friction stir additive manufacturing

  • 摘要:
    目的 针对采用连续送丝搅拌摩擦增材制造(Wire-based friction stir additive manufacturing, W-FSAM)工艺制备的2319铝合金构件,为提升其力学性能达到锻件水平,探索了适用于W-FSAM工艺制备的2319铝合金的快速热处理工艺。
    方法 该研究中采用W-FSAM,在转速为700 r/min、送丝速度为780 mm/min、行进速度为180 mm/min下成功制备了高度为50 mm的横梁结构件,并对其沉积态构件进行在固溶+人工时效热处理前加入退火−快速加热−退火均质化处理的快速热处理。
    结果 结果表明,当快速加热峰值温度为460 ℃时,W-FSAM 制备的沉积态2319铝合金构件内部晶粒尺寸长大趋势较小,平均晶粒尺寸为50~200 μm;构件沿增材与行进方向的抗拉强度分别为384 MPa 和442 MPa,达到了2219-T6铝合金锻件高向与纵向性能的105.2%和110.5%。
    结论 针对W-FSAM制备的2319铝合金构件,快速热处理工艺不仅抑制了晶粒异常长大现象,而且对材料的强度的提升有显著作用。

     

    Abstract: Objective To enhance mechanical properties of 2319 aluminum alloy components fabricated by wire-based friction stir additive manufacturing (W-FSAM) to the level of forgings, a rapid heat treatment process suitable for W-FSAM-fabricated 2319 aluminum alloy was investigated. Methods In this study, a 50 mm height of 2319 aluminum alloy crossbeam structure was successfully fabricated by W-FSAM with a rotation speed of 700 r/min, a wire feeding speed of 780 mm/min and a travel speed of 180 mm/min. The as-deposited component subsequently underwent a rapid heat treatment consisting of annealing, rapid heating, and annealing homogenization prior to solution treatment and artificial aging. Results The results indicate that when the peak rapid heating temperature reached 460 ℃, grain growth tendency within W-FSAM-fabricated 2319 aluminum alloy was effectively suppressed, with an average grain size ranging from 50 to 200 μm. Tensile strength along the build direction and travel direction were measured at 384 MPa and 442 MPa, respectively, achieving 105.2% and 110.5% of the through-thickness and longitudinal properties of 2219-T6 aluminum alloy forgings. Conclusion Rapid heat treatment process not only inhibits abnormal grain growth but also significantly enhances material strength of W-FSAM-produced 2319 aluminum alloy components.

     

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