新型超高强度钢激光焊数值模拟与分析

Numerical simulation and analysis of laser welding of new ultra-high strength steel

  • 摘要:
    目的 某新型超高强钢作为防护材料广泛应用于特种装备车辆,旨在预测其在焊接过程中的温度变化和焊后残余应力。
    方法 对4.5 mm厚新型超高强钢进行激光焊数值模拟,采用温度−应力顺序耦合的方式研究不同热源模型对焊接过程的影响,对比分析模拟结果与试验结果,从而确定合适的热源模型,并对焊接过程温度场和残余应力场进行模拟。
    结果 高斯体热源模型精度高,描述焊接过程准确;该新型超高强钢激光焊热影响区极小,焊缝附近温度变化梯度大;激光焊熔化面积小,加热快且峰值停留时间短;焊缝处残余应力高,最高达到304 MPa。
    结论 高斯体热源模型进行激光焊有限元分析更加准确,该焊接数值模型对焊缝残余应力预测和焊缝组织变化具有一定的参考价值。

     

    Abstract: Objective Certain new ultra-high strength steel is widely used in special equipment vehicles as a protective material, the aim is to predict the temperature change in the welding process and the residual stress after welding. Methods The numerical simulation of laser welding of 4.5 mm thick new ultra-high strength steel is carried out. The influence of different heat source models on the welding process is studied by means of temperature-stress sequential coupling. The appropriate heat source model is determined by comparing and analysising the simulation results and experimental results, and the temperature field and residual stress field of the welding process are simulated. Results The Gaussian body heat source model has high precision and can describe the welding process accurately. The heat affected zone of the new ultra-high strength steel by laser welding is very small, and the temperature gradient near the weld is large. Melting area of laser welding is small, the heating is rapid and the peak residence time is short. Residual stress at the weld is high, up to 304 MPa. Conclusion The Gaussian body heat source model is more accurate for the finite element analysis of laser welding. The welding numerical model has certain reference value for the prediction of weld residual stress and the microstructure change of weld.

     

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