铝/钢异种材料摆动激光熔钎焊焊接特性与组织性能分析

Analysis of welding characteristics, microstructure and properties of oscillating laser welding-brazing of aluminum/steel dissimilar materials

  • 摘要:
    目的 旨在解决铝/钢异种焊接接头存在脆性金属间化合物、焊缝成形差及气孔问题。
    方法 文中采用摆动激光熔钎焊优化连接性能,改善焊缝成形质量,抑制气孔并调控界面组织。以2 mm厚304不锈钢与6061-T6铝合金为母材,采用AlSi12焊丝进行对接焊,对比激光熔钎焊与无穷形摆动激光熔钎焊的焊缝形貌、截面组织及界面层特征,结合能谱仪(Energy dispersive spectrometer,EDS)分析界面层微观组织。
    结果 摆动焊接显著改善焊缝成形,减少咬边缺陷,实现焊缝无气孔。激光熔钎焊界面层组成为18.2 μm厚的Fe2(Al,Si)5/Fe(Al,Si)3/Al8Fe2Si三相结构;摆动激光熔钎焊界面层厚度减少为4.6 μm,组成为Fe(Al,Si)3/Al8Fe2Si双相结构, 平均抗拉强度达187 MPa。
    结论 在最佳参数下,摆动激光熔钎焊接头成形质量与力学性能达到最优,为铝/钢异种材料焊接工艺参数自适应调控提供了理论依据。

     

    Abstract: Objective This paper aims to solve the problems of brittle intermetallic compounds, poor weld formation and porosity in aluminum/steel dissimilar welded joints. Methods This study used oscillating laser welding-brazing to optimize connection performance, improve weld formation quality, inhibit porosity and regulate interface structure. 2 mm thick 304 stainless steel and 6061-T6 aluminum alloy are used as base materials, and AlSi12 welding wire is used for butt welding. The weld morphology, section structure and interface layer characteristics of laser welding-brazing and infinite oscillating laser welding-brazing are compared, and microstructure of interface layer is analyzed by energy dispersive spectrometer (EDS). Results Oscillating welding significantly improves welds formation, reduces undercut defects, and achieves no porosity. The interface layer by laser welding-brazing consists of 18.2 μm thick three-phase structure with Fe2(Al,Si)5/Fe(Al,Si)3/Al8Fe2Si. The interface layer by oscillating laser welding-brazing is reduced to 4.6 μm thick,and consists of Fe(Al,Si)3/Al8Fe2Si dual-phase structure. The average tensile strength is 187 MPa. Conclusion Under the optimized parameters,the joint forming quality and mechanical properties by oscillating laser welding-brazing are optimal, which provides a theoretical basis for adaptive regulation of welding process parameters for aluminum/steel dissimilar materials.

     

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