自动化焊接视觉及焊缝跟踪技术发展综述

A review of the development of automated welding vision and weld seam tracking technology

  • 摘要: 电弧焊作为一种传统的焊接方法,是工业生产中实现金属材料连接的重要方法之一,随着机器人快速发展,电弧焊也从人工转向自动化。目前,常用的“示教”模式已经不能满足焊接智能化的要求,而视觉传感以其非接触式、响应速度快、经济效益等优点正推动自动化焊接迈向智能化。该文从智能化焊接在不同阶段的需求出发,综述了视觉传感在初始焊点定位、焊缝识别与跟踪及熔池监测3方面的发展,初始焊点定位主要采用主动视觉实现,重点在于优化视觉算法,以适应不同焊接场景;焊缝识别和跟踪分为图像采集、图像处理和反馈控制3个阶段,主要依靠点云重构和分段处理方式实现,熔池状态关联焊接过程稳定性和焊缝质量,智能化焊接中通常监测熔池形貌和温度作为反馈调控焊接工艺参数的依据,最后对该领域的未来发展进行了展望。

     

    Abstract: As a traditional welding method, arc welding is one of the most important ways to achieve the connection of metal materials in industrial production. With the rapid development of robots, arc welding has also shifted from manual operation to automation. At present, the commonly used “teaching demonstration” mode can no longer meet the requirements of intelligent welding. Visual sensing, with its advantages such as non-contact, fast response speed and economic benefits, is promoting automated welding towards intelligence. This paper starts from the demands of intelligent welding at different stages and reviews the development of visual sensing in three aspects, initial weld point positioning, weld seam identification and tracking, and molten pool monitoring. Initial weld joint positioning is mainly achieved through active vision, with the focus on optimizing vision algorithm to adapt to different welding scenarios. Weld seam identification and tracking are divided into three stages, image acquisition, image processing and feedback control, which are mainly achieved through point cloud reconstruction and segmented processing methods. The state of molten pool is related to the stability of welding process and the quality of weld seam. In intelligent welding, morphology and temperature of molten pool are usually monitored as the basis for feedback regulation of welding parameters. Finally, the future development of this field is prospected.

     

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