碳纤维增强复合材料与6061铝合金典型部件激光连接变形仿真

Simulation of deformation in laser joining of typical components of carbon fiber reinforced composite and 6061 aluminum alloy

  • 摘要:
    目的 旨在研究碳纤维增强复合材料与6061铝合金典型部件激光连接过程中的变形规律。
    方法 该文以新型高速列车轻量化设备舱端板作为异材部件激光连接变形分析的研究对象,通过仿真与试验相结合的方式,首先建立了复合热源模型,并验证了该模型用于异材部件温度场模拟的合理性。随后,采用热循环曲线法对铝合金加强筋和碳纤维增强热塑性材料基板激光连接过程中的变形量进行仿真,研究了焊接顺序、约束条件、激光功率对异材部件焊接变形的影响规律。
    结果 将异材部件焊后变形的仿真结果与试验结果进行对比,发现变形趋势基本一致。
    结论 异材部件最大变形量总是出现在中间位置,焊接顺序对异材部件最终变形量的影响不大,Z向约束能够显著减小部件的整体变形量,随着激光功率的增大,异材部件焊后变形量整体增大。

     

    Abstract: Objective This study aims to investigate deformation laws of typical components made of carbon fiber reinforced composite and 6061 aluminum alloy during laser joining. Methods Taking lightweight equipment compartment end plate of a new high-speed train as the research object for deformation analysis of dissimilar material components during laser joining, a combined numerical simulation and experimental approach was adopted. Firstly, a combined heat source model was established, and its rationality for simulating temperature field of dissimilar material components was verified. Subsequently, thermal cycle curve method was employed to simulate deformation of aluminum alloy stiffeners and carbon fiber reinforced thermoplastic composite substrates during laser joining, and influences of welding sequence, constraint conditions and laser power on welding deformation of dissimilar material components were analyzed. Results By comparing the simulated deformation results with the experimental ones of dissimilar material components after joining, it was found that deformation trends were basically consistent. Conclusion The maximum deformation of dissimilar material components always occurs at the central position. Welding sequence has no significant effect on the final deformation of the components. Z-direction constraint can significantly reduce the overall deformation of the components, and the post-joining deformation of dissimilar material components increases overall with the increase of laser power.

     

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