焊接速度对OESS激光焊接头组织性能的影响

Effect of welding speeds on microstructure and properties of laser welded joints for OESS

  • 摘要:
    目的 旨在解决一种新型海洋工程用不锈钢(Ocean engineer stainless steel, OESS)传统熔焊接头易产生氮气孔等问题。文中通过激光焊研究焊接速度对焊接接头组织性能的影响,以降低氮损失,提高接头可靠性。
    方法 通过宏观形貌观察、显微组织分析、力学性能测试以及耐腐蚀性能测试等方法,表征了不同焊接速度下焊接接头的组织与性能演变规律,为优化OESS焊接工艺参数提供了试验依据。
    结果 研究结果表明,不同焊接速度下的焊缝组织均为奥氏体与少量铁素体,显微形貌主要为柱状晶。当焊接速度为9 mm/s时,焊缝硬度最大,为305 HV;焊缝抗拉强度最大,为892.3 MPa,拉伸断口呈明显深韧窝断裂特征;焊缝耐腐蚀性能最好,自腐蚀电压为−0.170 V,腐蚀电流密度为1.30×10−5 A/cm2
    结论 文中研究证实激光焊可有效控制OESS焊接过程中的氮损失,显著提高接头性能,有望推动该材料在海洋工程领域的广泛应用。

     

    Abstract: Objective This study aims to solve the problems such as nitrogen pores that tend to occur in the welded joints of a new type of ocean engineering stainless steel (OESS) fabricated by conventional fusion welding. In this paper, laser welding is used to study the effect of welding speeds on the microstructure and properties of welded joints, so as to reduce nitrogen loss and improve joint reliability. Methods The microstructure and properties evolution of welded joints at different welding speeds are characterized by macroscopic morphology observation, microstructure analysis, mechanical property testing and corrosion resistance testing, which provides experimental basis for optimizing OESS welding process parameters. Results The results show that the microstructure of welded joints at different welding speeds is austenite and a small amount of ferrite, and the micromorphology is mainly columnar grains. When the welding speed is 9 mm/s, the weld has the highest hardness of 305 HV, the tensile strength of weld is the maximum at 892.3 MPa, and the tensile fracture shows obvious characteristics of deep dimple fracture, the weld also has the best corrosion resistance, with a corrosion potential of −0.170 V and a corrosion current density of 1.30×10−5 A/cm2. Conclusion This study confirms that laser welding technology can effectively control the nitrogen loss during OESS welding, significantly improve the welded joint performance, and is expected to promote the application of the OESS in field of marine engineering.

     

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