304L不锈钢水下局部干法TIG搭接焊焊缝成形及力学性能

Formation and mechanical properties of 304L stainless steel underwater local dry TIG lap welded joint

  • 摘要:
    目的 304L不锈钢被广泛应用于核电站乏池修复中,乏池修复作业时多采用水下局部干法焊接。该文旨在探明焊接所处的高压、高湿环境对焊缝成形、接头组织和力学性能的影响。
    方法 以6 mm厚304L不锈钢为试验材料,在自研压力容器中开展不同压力、湿度条件下的水下局部干法TIG搭接焊试验。
    结果 结果表明,在合适焊接参数下,焊缝表面光滑干净,无气孔、夹杂、裂纹等缺陷。随着压力和湿度增大,焊缝受氧化程度变大,颜色变暗沉。当湿度变大时,氧化加剧程度高于压力变大时。焊缝截面干净平整,内部轮廓呈“椭圆弧形”,常压下外部轮廓下方凸起,上方穿透上板。压力增大后,外部轮廓下方平整,上方未焊透上板。压力对熔深影响大,最大增幅44.2%;湿度对熔宽影响大,最大降幅27.6%。焊缝区奥氏体由母材中的块状转化为尺寸较小的片状,同时生成较多针状铁素体。
    结论 压力作用下分子运动加快,湿度作用下对流换热加剧,均导致焊接过程中冷却速度变大,使焊缝中铁素体含量增多,压力增大引起的铁素体含量增加大于湿度。焊缝区显微硬度高于母材,焊接接头在焊缝处被拉断。随着压力和湿度增大,焊缝中铁素体含量增多,奥氏体含量变少,晶粒尺寸变小,导致焊缝硬度和接头抗拉强度变大而抗腐蚀性能降低。

     

    Abstract: Objective 304L stainless steel is widely used in the repair of nuclear power plant spent fuel pool and it usually adopts underwater local dry welding. This paper aims to study the influence of high pressure and high humidity environment on weld formation, microstructures and mechanical properties of welded joints. Methods Using 6 mm thick 304L stainless steel as the experimental material, this paper conducts underwater local dry TIG lap welding tests under different pressure and humidity conditions in a self-developed pressure vessel. Results The results show that well formed weld without defects such as pores, inclusions and cracks under appropriate welding parameters. As pressure and humidity increase, the degree of weld oxidation increases and color becomes darker. The degree of oxidation intensification is higher when humidity increases than pressure. The cross-section of the weld is clean and flat, and the internal contour appears “elliptical arc”. Under normal pressure, the lower part of external contour protrudes, and the upper part penetrates upper plate. As pressure increases, the lower part of external contour becomes flat, and the upper part is not fully welded to upper plate. Pressure has a higher impact on weld depth with a maximum increase of 44.2%, while humidity has a higher impact on weld width with a maximum decrease of 27.6%. The austenite in weld zone is transformed from block in the base metal to sheet with smaller size, and much acicular ferrite is generated at the same time. Conclusion The acceleration of molecular motion under pressure and the intensification of convective heat transfer under humidity both lead to an increaseing cooling rate during the welding process, resulting in an increase of ferrite content in weld. The increase in ferrite content caused by pressure is greater than that caused by humidity. The microhardness of weld zone is higher than that of base metal, and the welded joint is pulled apart at the weld. With pressure and humidity increasing, the ferrite content in weld increases, the austenite content decreases, and the grain size decreases, resulting in an increase in the hardness and tensile strength of weld, and a decrease in the corrosion resistance of weld.

     

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