乙烯裂解炉炉管/急冷器异种钢接头组织与高温性能

Microstructure and high-temperature properties of dissimilar steel joint between ethylene cracking furnace pipe and quenching unit

  • 摘要:
    目的 乙烯裂解炉炉管与急冷器之间的异种钢焊接接头主要承受管道运行压力,该文旨在通过工艺试验选择合适的焊接材料和焊接工艺。
    方法 采用ERNiCrCoMo-1焊丝为填充材料,开展乙烯裂解炉炉管25Cr35NiNbMA与急冷器20Cr32NiNb异种钢手工钨极氩弧焊工艺试验,并测试分析接头组织与性能。
    结果 异种钢接头组织为奥氏体组织,强化相以颗粒状的富Nb,Cr,Mo相并存;高温强度测试结果表明,接头多以沿晶断裂的方式断裂在母材;采用的焊接材料和工艺获得的接头强度、断后伸长率及接头稳定性均满足设计要求。
    结论 为筛选适合25Cr35NiNbMA/20Cr32NiNb异种钢管焊接的焊接材料提供了参考数据,并优化了异种钢焊接工艺。

     

    Abstract: Objective The dissimilar steel joint between ethylene cracking furnace pipe and quenching unit mainly bears the pressure in running process of pipe. The aim of this paper is to select appropriate material and process of welding by process experiments. Methods Taking the welding wire of ERNiCrCoMo-1 as filling material, the manual tungsten inert gas welding process experiments between 25Cr35NiNbMA and 20Cr32NiNb alloy steel pipes are carried out, which are used in ethylene cracking furnace pipe and quenching unit, and the microstructure and properties of the joints are analyzed and tested. Results The microstructure of the dissimilar steel joints is austenite phases, and the strengthening phase are the granular Cb,Cr,Mo riched phase. The result of strength testing at high temperature indicates that the joints fracture at the base metal with the intergranular fracture mode.The strength, elongation and the stability of the joint meet the design requirement. Conclusion The referential data for the selection of welding mateial for welding of dissimilar steel of 25Cr35NiNbMA/20Cr32NiNb alloy steels is provided, and the welding process of dissimilar steel is optimized.

     

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