马鞍形焊缝坡口激光视觉扫描特征识别方法

Laser vision scanning feature recognition method of saddle-shaped weld groove

  • 摘要:
    目的 针对海洋油气平台TKY型管节点马鞍形焊缝坡口特征难识别技术瓶颈,提出基于激光视觉的三维点云动态分割智能检测算法,实现焊缝坡口几何特征的高精度识别。
    方法 利用线激光视觉传感系统获取马鞍形焊缝坡口高精度点云数据,基于微分几何统计特征,结合改进的三维点云变化点检测算法,实现支管外壁、坡口侧壁、打底焊及主管外壁等多几何特征区域的动态分割;结合一阶微分连续性准则与二阶微分特征分析,精确定位焊缝特征点,并建立焊道打底宽度、熔深及坡口开度等关键参数量化模型。
    结果 试验表明,该方法可准确识别马鞍形焊缝坡口特征点,精确测量焊缝几何尺寸,实现支管与主管复杂几何的高精度特征提取,为机器人多层多道焊接自主规划排道提供数据支撑。
    结论 激光视觉三维点云动态分割检测算法可显著提升厚壁复杂结构焊缝特征识别精度,为焊缝自动化焊接技术的发展提供技术基础,具有良好的工程应用前景。

     

    Abstract: Objective Aiming at technical bottleneck of difficult identification of saddle-shaped weld groove features of TKY tubular joints in offshore oil and gas platforms, an intelligent detection algorithm for dynamic segmentation of three-dimensional point cloud based on laser vision is proposed to realize high-precision identification of geometric features of weld grooves. Methods The high-precision point cloud data of saddle-shaped weld groove was obtained by line laser vision sensing system. Based on differential geometric statistical characteristics, combined with the improved three-dimensional point cloud change point detection algorithm, dynamic segmentation of multi-geometric feature regions such as outer wall of branch pipe, side wall of groove, backing welding and outer wall of the main pipe was realized. Combined with the first-order differential continuity criterion and the second-order differential characteristic analysis, weld feature points were accurately positioned, and quantitative models of key parameters such as weld bead backing width, penetration and groove opening were established. Results Experiments show that this method can accurately identify feature points of saddle-shaped weld groove, accurately measure geometric size of weld, and realize high-precision feature extraction of complex geometry of branch pipe and main pipe, and provide data support for autonomous planning of multi-layer and multi-pass welding of the robot. Conclusion The laser vision three-dimensional point cloud dynamic segmentation detection algorithm can significantly improve recognition accuracy of weld features of thick-walled complex structures, provide a technical basis for the development of weld automatic welding technology, and has good engineering application prospects.

     

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