基于改进相关滤波的角焊缝识别方法

Fillet weld identification method based on improved correlation filtering

  • 摘要:
    目的 针对线激光主动视觉自动焊接过程中由于弧光、飞溅导致焊缝识别精度下降及目标漂移等问题,该研究提出一种改进相关滤波的角焊缝路径识别方法。
    方法 首先通过工业相机采集到带有激光条纹的焊缝图像,利用尺度空间中值滤波去除噪声,再通过灰度重心法获取激光条纹中心线,Hough直线拟合得到焊缝特征点位置。然后利用相关滤波跟踪焊缝特征区域并引入可靠性空间加权提高跟踪精度,通过局部线性卡尔曼滤波对焊缝位置进行先验估计,降低焊缝跟踪过程中目标漂移的影响。最后采用平均峰值相关能量的双阈值策略,实现对模板的自适应更新,并利用图像加权融合方法去除模板更新中的冗余信息。
    结果 试验证明,该方法识别误差控制在0.094 mm以内。
    结论 该文算法相对于传统相关滤波识别焊缝特征点鲁棒性更高,识别更加精准。

     

    Abstract: Objective To address issues such as reduced weld recognition accuracy and target drift caused by arc light and spatter during active vision automatic welding with line lasers, this study proposes an improved angle weld path recognition method based on correlation filtering. Methods Firstly, images of weld with laser stripes were captured by an industrial camera. Noise was removed via median filtering in scale space. The centerline of laser stripes was then obtained with the gray-level centroid method, and positions of weld feature points were determined through Hough line fitting. Then, correlation filtering tracks weld feature region, with reliability space weighting enhancing tracking accuracy. A local linear Kalman filter performed prior estimation of weld position, mitigating target drift during tracking. Finally, a dual-threshold strategy based on the average peak correlation energy enabled adaptive template updating, while image weighting fusion removed redundant information during template updates. Results Experiments demonstrate that the method controls recognition errors within 0.094 mm. Conclusion Compared to traditional correlation filtering, the proposed algorithm exhibits higher robustness and greater precision in identifying weld feature points.

     

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