感应加热对高牌号硅钢激光−电弧复合焊接头组织及性的影响

Effect of induction heating on microstructure and mechanical properties of laser-arc hybrid welded joint of high grade silicon steel

  • 摘要:
    目的 旨在研究激光−电弧复合焊机在线电磁感应加热功率大小对常化态无取向高牌号硅钢焊接接头微观组织及力学性能的影响。
    方法 利用电子背散射衍射、扫描电镜、硬度试验等手段对焊接接头的微观组织和力学性能进行研究。
    结果 焊缝区微观组织主要由铁素体和上贝氏体组成。感应加热功率增大,焊缝区晶粒尺寸和宽度均增大,熔敷金属渗透焊缝区的深度增加,导致上贝氏体的形成范围更大。焊缝区硬度最高(约280 HV),高于热影响区(约185 HV)和母材区(约200 HV)。焊缝区厚度方向从上部至下部,Si元素含量的增加以及晶粒尺寸的减小是导致硬度值逐渐增大的主要原因。焊缝区横截面上从中心至边部Si元素含量的增加导致焊缝区横截面硬度呈“V”形分布。
    结论 随感应加热功率的增大,焊缝区硬度整体升高,焊接接头的抗拉强度增大,塑性降低,拉伸断裂模式均为典型的穿晶解理断裂。

     

    Abstract: Objective The aim is to investigate the effect of online electromagnetic induction heating power during laser-arc hybrid welding on the microstructure and mechanical properties of normalized non-oriented high grade silicon steel welded joints. Methods The microstructure and mechanical properties of welded joints are researched by using methods such as EBSD, SEM and hardness testing. Results The microstructure of weld zone is mainly composed of ferrite and upper bainite. Increasing heating power leads to increase of grain size and width of weld zone, also the weld zone is penetrated deeper by deposited metal that expands the formation range of upper bainite. The hardness of weld zone (about 280 HV) is higher than those of heat affected zone (about 185 HV) and base metal (about 200 HV). From top to bottom of weld zone in thick direction, the increase of Si element content and the decrease of grain size are the main reasons for the gradual increase of hardness. The increase of Si element content from the center line to the edge of weld zone leads to the “V” shape distribution of hardness in the weld zone cross section. Conclusion With the increase of heating power, the hardness of overall weld zone increases, the tensile strength of welded joint increases, and the plasticity decreases. The tensile fracture mode is typical transgranular cleavage fracture.

     

/

返回文章
返回