多约束条件火箭贮箱环缝的DR自动检测系统研制与检测应用

Development and application of DR automatic testing system for multiple constraints of girth weld in launch vehicle tanks

  • 摘要:
    目的 旨在解决多约束条件下运载火箭贮箱环缝射线检测工艺落后的问题,解决检测效率低、检测质量管控难、胶片存储困难、人员劳动强度大等难题。
    方法 通过小尺寸长方形探测器、半圆形悬臂结构、探测器折叠展缩结构等特殊设计,结合射线源、电气控制系统和检测软件,研发了一种射线数字成像自动检测系统,并进行了检测试验验证。
    结果 结果表明,图像质量满足国家标准A级的要求,检测结果准确,检测效率得到大幅提升。
    结论 通过研制的检测系统和改进的射线检测工艺可以保证多约束条件贮箱环缝自动化、数字化的高效高质量射线检测,有力支撑运载火箭贮箱快速、批量化研制。

     

    Abstract: Objective It aims to address the outdated radiographic testing technology for the girth welds of launch vehicle tanks under multiple constraints, and to resolve prominent issues such as low inspection efficiency, difficult quality control, cumbersome film storage, and high labor intensity. Methods An automatic digital radiography inspection system was developed by integrating special mechanical designs-including a small-sized rectangular detector, a semi-circular cantilever structure, and a foldable and retractable detector mechanism-with a radiation source, an electrical control system, and inspection software. The proposed system was subsequently verified through experimental inspections. Results The results indicate that the image quality meets the Class A requirements of national standards, the inspection results are accurate, and the inspection efficiency is significantly improved. Conclusion The developed inspection system and the improved RT process ensure the automated, digital, efficient, and high-quality radiographic inspection of tank girth welds under multiple constraints, providing strong support for the rapid and batch manufacturing of launch vehicle tanks.

     

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