焊接变形机理、预测与控制策略综述

Review of welding deformation mechanisms, prediction and control strategies

  • 摘要: 焊接技术是现代装备制造中的关键工艺,但焊接变形不仅影响结构的尺寸精度与承载性能,还会降低服役寿命并增加制造成本,长期以来受到学术界和工程界的广泛关注。该文系统梳理了焊接变形研究的主要进展,并以机理、预测、控制为主线展开综述。首先,分析了焊接变形的产生机理及其受材料性能、结构特征和工艺参数等多种因素的影响。其次,综述了典型的预测方法,包括试验测量、解析模型、有限元模拟以及基于机器学习的智能预测,并比较了其适用范围与局限性。随后,总结了焊接变形的控制与矫正技术,涵盖主动控制方法和被动控制方法。综合研究表明,焊接变形机理解析与数值模拟已取得显著进展,但在复杂结构的高效预测、精准控制及智能化应用方面仍存在挑战。在未来,多尺度模拟与数据驱动方法的融合,将为焊接变形研究和工程应用提供新的方向。

     

    Abstract: Welding technology is a critical manufacturing process in modern equipment production. However, welding deformation not only compromises dimensional accuracy and load-bearing capacity but also reduces service life and increases production costs, it has long been a major focus of both academic research and industrial practice. This paper provides a systematic review of significant advances in the study of welding deformation, and structures around a framework of mechanism, prediction and control. First, the mechanisms of welding deformation and the influences of material properties, structural characteristics and process parameters are analyzed. Subsequently, typical prediction methods, including experimental measurement, theoretical analytical models, numerical finite element simulation and intelligent prediction based on machine learning, are reviewed, with comparisons of their applicability and limitations. Then, techniques for controlling and correcting welding deformation are summarized, covering both active control and passive control approaches. Comprehensive analysis indicates that although substantial progress has been made in understanding deformation mechanisms and developing numerical simulations, challenges remain in efficient prediction, precise control and intelligent application for complex structures. In the future, integration of multiscale simulations with data-driven methods will offer promising avenues for both research and engineering applications in welding deformation management.

     

/

返回文章
返回