感应焊接参数对钢−铝对接接头组织及性能影响

Effect of induction brazing parameters on microstructure and properties of steel-aluminum butt joints

  • 摘要:
    目的 旨在解决铝电解槽阳极钢爪与铝导杆感应焊接接头因脆性金属间化合物导致的性能劣化问题。
    方法 使用感应加热设备对钢−铝对接接头焊接工艺进行研究,采用正交试验法研究焊接温度、保温时间和钎料Si含量对接头微观组织与力学性能的影响。
    结果 钢−铝感应焊接接头界面存在层状金属间化合物。含Si钎料可有效抑制脆性Fe-Al相的生长,促进Fe-Al-Si三元化合物形成。最优工艺为焊接温度600 ℃,保温时间150 s和钎料中Si含量(质量分数)不低于10%。金属间化合物层平均厚度大于14.1 μm,接头抗拉强度最高为36 MPa。焊接温度达700 ℃时,金属间化合物层厚度可达25.9 μm,强度降低至8 MPa。
    结论 含Si钎料具有显著的组织改性效果,通过优化焊接温度和保温时间的配合,能够有效控制金属间化合物层厚度,显著改善钢−铝焊接接头的力学性能。

     

    Abstract: Objective The aim was to address performance degradation of induction-brazed joints between anode steel claws and aluminum guide rods in aluminum electrolysis cells caused by brittle intermetallic compound. Methods Induction heating equipment was used to investigate on brazing process for steel-aluminum butt joints. An orthogonal experimental design was employed to examine effects of brazing temperature, holding time, and Si content in brazing filler metal on microstructure and mechanical properties of the joints. Results Results indicated that layered intermetallic compounds formed at the interface of steel-aluminum joints. Si-containing brazing filler metal effectively suppressed growth of brittle Fe-Al phases and promoted formation of Fe-Al-Si ternary compounds. The optimal parameters were identified as a brazing temperature of 600 ℃, holding time of 150 s, and Si content (wt.%) was not less than 10% in brazing filler metal. Average thickness of intermetallic compound layer was 14.1 μm, and the maximum tensile strength of the joints reached 36 MPa. When brazing temperature increased to 700 ℃, thickness of intermetallic compound layer reached 25.9 μm, reducing tensile strength to 8 MPa. Conclusion Si-containing brazing filler metal has a significant microstructure modification effect. By optimizing the combination of brazing temperature and holding time, thickness of intermetallic compound layer can be effectively controlled, and mechanical properties of steel-aluminum welded joints can be significantly improved.

     

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