考虑高温蠕变的厚板钛合金焊接残余应力数值仿真与验证

Numerical simulation and verification of welding residual stress in thick plate titanium alloy considering high temperature creep

  • 摘要:
    目的 旨在探究高温蠕变效应对厚板钛合金焊接残余应力的影响,提升厚板钛合金焊接残余应力数值模型的预测精度。
    方法 基于热力耦合理论,首先使用Abaqus有限元软件对Ti80对接焊平板的焊接温度场进行计算与分析。在此基础上,分别就是否考虑高温蠕变特性计算出残余应力场,并将计算结果与相关文献试验数据进行对比验证。
    结果 结果表明,仿真结果与试验结果吻合较好,在考虑高温蠕变效应后,纵向残余应力峰值的差别均在5%以内,但沿焊缝方向横向残余应力的峰值下降了约40%,且在两端有拉压应力转变,垂直焊缝方向横向残余应力在焊缝中心下降了约80%。
    结论 考虑高温蠕变效应后,可有效提升厚板钛合金焊接残余应力数值模型的预测精度。

     

    Abstract: Objective This study aimed to explore the influence of high-temperature creep on the residual stress in welded thick titanium alloy plates and to improve the prediction accuracy of the corresponding numerical model. Methods Based on the thermo-mechanical coupling theory, the welding temperature field of a Ti80 butt-welded plate was first calculated using the ABAQUS finite element software. Subsequently, the residual stress field was computed separately with and without considering the high-temperature creep characteristics, and the simulation results were compared with and verified against experimental data from the literature. Results The results indicated that the simulation results were in good agreement with the experimental ones. After considering the high-temperature creep effect, the change in the peak longitudinal residual stress was within 5% compared with the case neglecting creep. However, the peak transverse residual stress along the weld direction decreased by approximately 40%, accompanied by a tensile-to-compressive stress transition at both ends. The transverse residual stress perpendicular to the weld direction at the weld center decreased by about 80%. Conclusion Incorporating the high-temperature creep effect can effectively improve the prediction accuracy of the numerical model for residual stress in thick titanium alloy plate welding.

     

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